• Title/Summary/Keyword: 베어링 압착

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Some Effects of Sliding Velocity on The Elastohydrodynamic Squeeze Films (탄성 경계상 압착막에 대한 미끄럼 속도의 영향)

  • 유형선;이병철
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.46-52
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    • 1986
  • 얇은 유막위의 타이어 변형해석이나, 압착막댐퍼 설계등의 해석에 응용되는 변동 하중하의 탄성 경계상 유체 압착막의 해석을 Newton-Raphson 반복법을 사용하여 하였다. 유막두께의 계산은 등계수 요소를 사용하여 정확한 계산을 하였고 슬라이더의 궤적은 강쇄진동의 응답곡선과 유사함을 알 수 있었다. 특히 본 연구에서는 미끄럼 속도의 영향을 고려하였으며 유체가 베어링내에 생긴 포켓에 정체하고 있어서 미끄럼의 영향은 속도가 클때를 제외하고는 큰 영향을 미치지 못함을 알 수 있었다.

Characteristics of Pressure Distribution of Journal Bearing according to Lining Material (라이닝 재료에 따른 저널 베어링의 압력 분포 특성)

  • Shin, Sang-Hoon;Rim, Chae Whan;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.9
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    • pp.480-485
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    • 2017
  • The main reason for the heat induced accidents occurring at the after stern tube journal bearing is the excessive local pressure caused by the deflection of the propulsion shaft due to the propeller loads. It is expected that the contact area could beenlarged and the local pressure reduced accordingly by using a lining material having alow Young's modulus instead of the existing white metal. The purpose of this work is to investigate the characteristics of the pressure distribution and determine the allowable pressure value in the case where bearing products made of materials having a low Young's modulus are used. In this study, the propeller loads, heat effect, and hull deflection are considered in the evaluation of the local pressure of the ship propulsion shaft. Also, the Hertzian contact condition was applied. From the analysis results in the case where a lining material with a low Young's modulus was used, it was found that a robust design could be achieved and the local pressure could be reduced effectively independent of the load conditions. It will be possible to producenew products made of materials having a low Young's modulus if the manufacturer confirms the performance specifications drawn by this study.

A Study on Optimum Shaft Alignment Analysis for VLCC (VLCC의 최적 축계정렬해석 연구)

  • Kim Hyu Chang;Kim Jun Gi
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.134-137
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    • 2005
  • Recently, in VLCC, shafting system is stiffer due to large engine power whereas hull structure is more flexible due to scantling optimization, which can be suffered from alignment damage by incompatibility between shafting and hull, In this study, shafting system without stern tube forward bush was adapted for less sensitive system against external factors. Also, shaft alignment analysis was considered with hull deflection at various ship loading conditions and stern tube after bush of long journal bearing was evaluated by static squeezing pressure and dynamic oil film pressure with sloping control. Whirling vibration was also reviewed to avoid resonance with propeller blade order. So, reliable shafting design for VLCC could be achieved through optimized alignment analysis for the system without stern tube forward bush.

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A Study on Flexibility Acquisition Method for VLCC Shaft System (VLCC 축계 시스템의 유연성 확보 방안에 관한 연구)

  • Shin, Sang-Hoon;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.12
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    • pp.135-139
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    • 2017
  • The main reason for heat accidents occurring at the after stern tube bearing (STB) is excessive local pressure caused by the deflection of the propulsion shaft due to propeller loads. The probability of a heat accident is increased by the low flexibility of the shaft system in very large crude oil carriers (VLCCs) as the engine power and shaft diameter increase and the distance decreases between the forward and after STBs. This study proposed shaft system with only an after STB and no forward STB for a flexibility acquisition method for a VLCC shaft system under hull deformation. A Hertzian contact condition was applied, which assumes a half-elliptical pressure distribution along the contact width for the calculation of the local squeeze pressure. The propeller loads, heat effect, and hull deflection under engine operating conditions are also considered. The results show that the required design criteria were satisfied by building a partial slope at the white metal, which is the material at the axial contact side in the after STB. This system could reduce building cost by simplification of the shaft system.

A Study on Dynamics Characteristic Analysis of Elliptical Journal Bearing (타원형 저어널 베어링의 동특성 해석에 관한 연구)

  • Park, Seong-Hwan;O, Taek-Yeol
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.20-27
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    • 2002
  • An analysis model for an elliptical fluid film bearing is described. The principles of hydrodynamic lubrication are outlined together with an expanded version of the governing pressure field equation as related to elliptical journal bearing. Finite element method approximations are given for the pressure field equation and a temperature model, both related to the fluid film thickness. The thermal effects in the lubricant viscosity, lubricant film thickness, variation of the journal rotating speed and influence of turbulence are investigated in this paper A finite element model and an iterative computational process are described, whereby full simultaneously converged field solutions for fluid film thickness, temperature, viscosity, pressure, stiffness and damping coefficient are obtained.

Design Methodology of Main Bearing Cap by a Finite Element Analysis (베어링 캡 유한 요소 해석 설계 방법)

  • Yang, Chull-Ho;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.80-86
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    • 2009
  • Main bearing cap is one of the essential structural elements in internal combustion engine. Main bearing cap guides and holds the crankshaft, withstanding the full combustion and inertia loads of the engine. A seamless design methodology using FEA has been proposed to produce a reliable design of main bearing cap. A Levy's thick cylinder model was applied to calculate the contact pressure between bearing shell and housing bore. A calculated contact pressure at housing bore is within the allowed limit comparing with that from bearing shell model. An adequate FEA model was suggested to obtain reliable solutions for the durability of main bearing cap. 3D global model consists of engine bulkhead, main bearing cap, and bolts. Sub-model consisting of cap and part of bolts is used to get detailed solution of main bearing cap. A very careful contact modeling practice is needed to resolve the convergence problems frequently encountering during combined geometric and material non-linear problems. A proposed methodology has been applied to the main bearing cap model successfully and obtained reliable stress results and fatigue safety factors.

Pressure Analysis of Sterntube after Bush Bearing Considering Elastic Deflection of Misaligned Journal and Partial Slope of Bearing Bush (탄성 변형된 저어널의 편심과 베어링 부시의 부분경사를 고려한 선미관 후부 베어링의 압력분포 해석)

  • Choung, Joon-Mo;Choe, Ick-Heung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.666-674
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    • 2007
  • It is very important to estimate static squeezing pressure distributions for lining material of sterntube after bearing at dry dock stage since the maximum squeezing pressure value can be one of the significant characteristics representing coming navigation performances of the propulsion system. Moderate oil film pressure between lining material and propulsion shaft is also essential for safe ship service. In this paper, Hertz contact theory is explained to derive static squeezing pressure. Reynolds equation simplified from Navier-Stokes equation is centrally differentiated to numerically obtain dynamic oil film pressures. New shaft alignment technology of nonlinear elastic multi-support bearing elements is also used in order to obtain external forces acting on lining material of bearing. For 300K DWT class VLCC with synthetic bush of sterntube after bearing, static squeezing pressures are calculated using derived external forces and Hertz contact theory. Optimum partial slope of the after bush is presented by parametric shaft alignment analyses. Dynamic oil film pressures are comparatively evaluated for partially bored and unbored after bush. Finally it is proved that the partial slope can drastically reduce oil film pressure during engine running.

Control Method of Omni-directional piezoelectric actuator (전방향성 액추에이터를 위한 제어 방법)

  • Jung, Woo-Suk;Kang, Chong-Yun;Kim, Jeong-Do;Yoon, Seok-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.50-50
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    • 2008
  • 본 연구에서는 전방항성 초음파 액추에이터의 제작, 시뮬레이션, 구동 드라이버 제작, 제어 방법에 대하여 연구하였다. 우선, 시뮬레이션 툴인 ATILA를 사용하여 전방향성 초음파 액추에이터를 설계하였고 구동 주파수, 어드미턴스 특성 그리고 액추에이터의 움직임을 분석하여 최적의 구동 주파수 영역을 파악하였다. 실제 구동을 확인하기 위하여 액추에이터 스테이지와 구동 드라이버를 개발 하였다. 전방항성 액추에이터 스테이지의 구조는 액추에이터와 4개의 볼 베어링이 알루미나 볼을 압착하는 형태이며 세라믹에 인가되는 사인파의 위상차에 의하여 4개의 방향으로 구동 할 수 있다. 또한, 액추에이터를 위치 제어를 위하여 로터리 엔코더 두 개를 사용하여 구의 움직임을 파악하였고 PID 제어기법을 사용하여 액추에이터의 움직임을 제어하였다. 스테이지 구조상 엔코더의 $70^{\circ}$ 내에서만 구동 가능하며, 실험 결과를 통하여 전방향성 초음파 액추에이터는 약 $1.2^{\circ}$의 분해능을 가지고 구동영역 내 원하는 좌표로의 이동이 가능했고, 향후 고 정밀 관절 및 인공 눈에 응용 가능할 것으로 사료된다.

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A Study on Elastic Shaft Alignment Using Nonlinear Soaring Elements (비선형 베어링 요소를 이용한 탄성 추진 축계정렬에 관한 고찰)

  • Choung, Joon-Mo;Choe, Ick-Heung;Shin, Sang-Hoon
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.3
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    • pp.259-267
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    • 2005
  • The effects of hull flexibility on shaft alignment are growing as ship sizes are increased mainly for container carrier and LNG carrier. In order to consider hull flexibility on a propulsion shafting system, standardization of ship service conditions is necessary because hull deformation is continuously variable according to ship service conditions. How to summarize ship service conditions is suggested based on practically applicable four viewpoints : hull, engine, loading and sea status. Effects of the external forces acting on a ship propulsion shafting system are generally commented. Several design criteria regulated by classification societies are pointed at issue which seems to have Insufficient technical background. A qualitative verification is carried out to point out the invalidity of the assumption of effective supporting position. In this work, an elastic nonlinear multi-supporting bearing system is introduced as a key concept of the elastic shaft alignment. Hertz contact theory is proved to be more proper one than projected area method in calculation of the nonlinear elastic stiffness of the bearing, The squeezing and oil film pressure calculations in the long journal bearing like an after stern tube bearing are recognized as a necessary process for elastic shaft alignment design.

Development of Elastic Shaft Alignment Design Program (선체변형을 고려한 탄성 축계정렬 설계 프로그램 개발)

  • Choung Joon-Mo;Choe Ick-Heung
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.4 s.148
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    • pp.512-520
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    • 2006
  • The effects of flexibilities of supporting structures on shaft alignment are growing as ship sizes are Increasing mainly for container carrier and LNG carrier. But, most of classification societies not only do not suggest any quantitative guidelines about the flexibilities but also do not have shaft alignment design program considering the flexibility of supporting structures. A newly developed program, which is based on innovative shaft alignment technologies including nonlinear elastic multi-support bearing concept and hull deflection database approach, has S basic modules : 1)fully automated finite element generation module, 2) hull deflection database and it's mapping module on bearings, 3) squeezing and oil film pressure calculation module, 4) optimization module and 5) gap & sag calculation module. First module can generate finite element model including shafts, bearings, bearing seats, hull and engine housing without any misalignment of nodes. Hull deflection database module has built-in absolute deflection data for various ship types, sizes and loading conditions and imposes the transformed relative deflection data on shafting system. The squeezing of lining material and oil film pressures, which are relatively solved by Hertz contact theory and built-in hydrodynamic engine, can be calculated and visualized by pressure calculation module. One of the most representative capabilities is an optimization module based on both DOE and Hooke-Jeeves algorithm.