• Title/Summary/Keyword: 베어링결함검출

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고차 모멘트 Cepstrum을 이용한 구름 베어링의 결함검출

  • Kim, Young-Tae;Choi, Man-Yong;Kim, Ki-Bok;Park, Hae-Won;Park, Jung-Hak;Yoo, Jun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.191-191
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    • 2004
  • 베어링은 회전기계에서 가장 일반적인 구성요소로 베어링의 초기 결함 또는 퇴화현상이 사전에 발견되지 않으면 회전기계의 고장 또는 파손으로 엄청난 손실이 초래될 수 있다. 베어링의 초기 결함을 검출하기 위한 가장 보편적인 방법으로 베어링 진동신호의 특징적인 패턴을 검출하는 것이다.(중략)

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Early Multiple Fault Identification of Low-Speed Rolling Element Bearings (저속 구름 베어링의 다중 결함 조기 검출)

  • Kang, Hyunjun;Jeong, In-Kyu;Kang, Myeongsu;Kim, Jong-Myon
    • Proceedings of the Korea Information Processing Society Conference
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    • 2014.04a
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    • pp.749-752
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    • 2014
  • 본 논문에서는 저속으로 동작하는 구름 베어링의 다중 결함 조기 검출을 위해 결함 특징 추출, 효과적인 특징 선택, 선택된 특징을 이용한 결함 분류의 세 단계로 구성된 결함 진단 기법을 제안한다. 1단계에서 이산 웨이블릿 변환을 이용하여 미세성분으로부터 통계적 결함 특징을 추출하고, DET(distance evaluation technique)를 이용하여 추출한 결함 특징 가운데 베어링 다중 결함 검출에 효과적인 특징을 선택한다. 마지막으로 선택된 특징을 k-NN(k-Nearest Neighbors) 분류기 입력으로 사용함으로써 결함을 진단한다. 본 논문에서는 제안한 결함 진단 기법의 성능을 분류 정확도 측면에서 평가한 결과 95.14%의 높은 분류 정확도를 보였다.

Analysis of Motor-Current Spectrum for Fault Diagnosis of Induction Motor Bearing in Desulfurization Absorber (탈황 흡수탑 유도전동기 베어링 결함 진단을 위한 전류 스펙트럼 해석)

  • Bak, Jeong-Hyeon;Moon, Seung-Jae
    • Plant Journal
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    • v.11 no.2
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    • pp.39-44
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    • 2015
  • According to a research that is based on a previous study, But in a different way, This study shows fault diagnosis of Induction motor bearing which runs in coal-fired power plant industries on Desulfurization absorber agitator using Spectrum analysis of Stator Current and visual inspection. As a result of harmonic content analysis of stator current spectrum, It was possible to detect ball and outer race fault frequency. The comparison in the context of this experiment proves that the amplitude of faulty frequency is increased in three times at a fault in ball and in outer race. Spectrum analysis of stator current can be used to detect the presence of a fault condition as well as experiment in faulty bearings, besides early fault detection in bearings can prevent unexpected power generation loss and emergency maintenance cost.

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Bearing Faults Identification of an Induction Motor using Acoustic Emission Signals and Histogram Modeling (음향 방출 신호와 히스토그램 모델링을 이용한 유도전동기의 베어링 결함 검출)

  • Jang, Won-Chul;Seo, Jun-Sang;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.19 no.11
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    • pp.17-24
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    • 2014
  • This paper proposes a fault detection method for low-speed rolling element bearings of an induction motor using acoustic emission signals and histogram modeling. The proposed method performs envelop modeling of the histogram of normalized fault signals. It then extracts and selects significant features of each fault using partial autocorrelation coefficients and distance evaluation technique, respectively. Finally, using the extracted features as inputs, the support vector regression (SVR) classifies bearing's inner, outer, and roller faults. To obtain optimal classification performance, we evaluate the proposed method with varying an adjustable parameter of the Gaussian radial basis function of SVR from 0.01 to 1.0 and the number of features from 2 to 150. Experimental results show that the proposed fault identification method using 0.64-0.65 of the adjustable parameter and 75 features achieves 91% in classification performance and outperforms conventional fault diagnosis methods as well.

Bearing Multi-Faults Detection of an Induction Motor using Acoustic Emission Signals and Texture Analysis (음향 방출 신호와 질감 분석을 이용한 유도전동기의 베어링 복합 결함 검출)

  • Jang, Won-Chul;Kim, Jong-Myon
    • Journal of the Korea Society of Computer and Information
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    • v.19 no.4
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    • pp.55-62
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    • 2014
  • This paper proposes a fault detection method utilizing converted images of acoustic emission signals and texture analysis for identifying bearing's multi-faults which frequently occur in an induction motor. The proposed method analyzes three texture features from the converted images of multi-faults: multi-faults image's entropy, homogeneity, and energy. These extracted features are then used as inputs of a fuzzy-ARTMAP to identify each multi-fault including outer-inner, inner-roller, and outer-roller. The experimental results using ten times trials indicate that the proposed method achieves 100% accuracy in the fault classification.

Vibration Analysis for the Defective Ball Bearing under Radial Loads (반경하중을 받고있는 결함 볼베어링의 진동분석)

  • Kang, Byoung-Yong;Lee, Woo-Seop;Chang, Ho-Gyeong;Kim, Ye-Hyun
    • The Journal of the Acoustical Society of Korea
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    • v.16 no.4
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    • pp.21-28
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    • 1997
  • In this study, comparison between Harris-theoretical values and experimental data of load-deflection characteristics in bearing was made. The experiments are conducted under the conditions of the various radial loads and speed of shaft. In the case of non-defective ball bearing, the experimental data agreed well with the Harris-theoretical values for the small steady radial load but not for the large steady radial load. For the radial load bearing, the experimental results show that the stiffness of bearing at the single and multiple defective bearing are bigger in the radial defectiion than in the axial deflection. Load-deflection characteristics for the bearing defect part make it possible to detect the presence of a defect in bearing.

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Detection of Main Spindle Bearing Defects in Machine Tool by Acoustic Emission Signal via Neural Network Methodology (AE 신호 및 신경회로망을 이용한 공작기계 주축용 베어링 결함검출)

  • 정의식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.46-53
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    • 1997
  • This paper presents a method of detection localized defects on tapered roller bearing in main spindle of machine tool system. The feature vectors, i.e. statistical parameters, in time-domain analysis technique have been calculated to extract useful features from acoustic emission signals. These feature vectors are used as the input feature of an neural network to classify and detect bearing defects. As a results, the detection of bearing defect conditions could be sucessfully performed by using an neural network with statistical parameters of acoustic emission signals.

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The Comparison Between Fault Detection Methods about Early Faults in a Ball Bearing (볼 베어링의 조기 결함 검출 방법들의 비교)

  • Park, Choon-Su;Kim, Yang-Hann
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11b
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    • pp.200-203
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    • 2005
  • Ball bearings not only sustain the system, but permit the rotational component to rotate. Excessive radial or axial load and many other reasons can cause faults to be created and grown rapidly in each component. The grown faults make noise and vibration, which can make the system unstable. Therefore, it is important to detect faults as early as possible. For this reason, there have been many researches on fault detection method of early faults in a ball bearing. The fault defection methods can be categorized to several groups by signal processing methods. Not all the methods are efficient for finding early faults. We select representative methods known as efficient for detecting early faults and compare the results for inspecting which method is effective.

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Bearing ultra-fine fault detection method and application (베어링 초 미세 결함 검출방법과 실제 적용)

  • Park, Choon-Su;Choi, Young-Chul;Kim, Yang-Hann;Ko, Eul-Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.1093-1096
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    • 2004
  • Bearings are elementary machinery component which loads and do rotating motion. Excessive loads or many other reasons can cause incipient faults to be created and grown in each component. Moreover, it happens that incipient faults which were caused by manufacturing or assembling process' errors of the bearings are created. Finding the incipient faults as early as possible is necessary to the bearings in severe condition: high speed or frequently varying load condition, etc. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing fault signal makes periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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저속회전베어링의 전동면 이상진단에 관한 연구 -웨이브렛과 패턴인식법의 적용-

  • 김태구
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.05a
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    • pp.413-418
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    • 2002
  • 베어링은 산업현장에서 널리 쓰여지는 중요 부품이다. 따라서 이의 결함에 따른 손실을 예방하기 위해서는 이상을 진단하고 검지하는 기법이 요구된다. 따라서 본 연구에서는 저속회전하므로 노이즈가 많이 포함되어 절상상태의 신호검출이 어려운 저속회전베어링의 외륜이상을 웨이브렛의 Denoising 기법을 적용하여 정량적으로 진단하고 패턴인식법 중의 하나인 KDI(Kullback Discrimination Information)를 적용하여 이상상태의 진단/검지능력을 시험해 보았다. 웨이브랫의 Denoising 기법은 노이즈 캔셀링(Noise canceling)이 능력이 뛰어났고, HDI기법은 저속회전베어링의 정상과 이상의 분류에 뛰어난 검지능력이 있음을 알 수 있었다.(중략)

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