• Title/Summary/Keyword: 범용 절삭

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초음파 진동을 이용한 정밀절삭에 관한 연구

  • 김정두;곽윤근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.4
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    • pp.818-829
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    • 1990
  • 본 연구에서는 공구의 진동에 사용되는 혼(hone)의 재료로 강성과 초음파진동 이 우수한 티타늄 합금을 사용하였으며, 이의 설계 및 진동절삭 기구의 구성과 공구형 상 및 이송에 의하여 결정되는 선삭의 이론적 표면조도를 근간으로 각종 절삭 조건 등 을 변화시키면서 실험을 행하여 초음파 진동 절삭시 나타나는 특성들 중 절삭저항, 다 듬질면 거칠기, 칩형태, 가공정도 등을 관찰하여 범용절삭과 비교 검토하여 초음파 진 동절삭이 정밀가공 및 생산성 향상에 적합한 가공방법임을 입증코져 한다.

A study on teh mcachining characteristics of Al-alloy by diamond tool with the straight cutting cdge (다이아몬드 직선 절인에 의한 A1합금의 가공특성에 관한 연구)

  • 유종선;유기현;정진용;서남섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.55-60
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    • 1994
  • 최근의 사무기기용 다면체반사경을 비롯하여 메모리 디스크,복사기용 드럼등은 물론 레이저 응용, X-선용의 천체망원경 및 현미경등의 광기술에 "초정밀 가공기술"의 용도가 점차 확대되어 가고 있는데, 이는 진보된 과학과 공업기술에 대한 시스템에 있어서 광학, 전기 및 전자 그리고 기계 부품의 생산에 가장 중요한 핵심기술의 하나이다. 본 연구에서는 초정밀 전용 공작기계가 아닌 범용 CNC 선반에 초정밀 절삭공구인 직선 절인의 천연다이아몬드 공구와 공작물로써 알루미늄합금을 장착하고, 선삭하여 초정밀 절삭에 관한 정성적인 데이터를 얻고자, 절삭조건에 따른 표면거칠와 절삭력 등의 변화를 조사하였다.변화를 조사하였다.

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A Study on Ultrasonic Vibration Cutting of Carbon Fiber Reinforced Plastics (탄소섬유강화 플라스틱의 초음파 진동절삭에 관한 연구)

  • 김정두;이은상;최인휴
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.24-33
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    • 1994
  • The main applications of CFRP are sports, aerospace and general industrial uses including automobiles. As this application fields expands the opportunity of machining, but CFRP is difficult to cut because of delamination of the composites and the short tool life. In this paper, the machinability of multidirectional CFRP by means of ultrasonic vibration cutting, which has been verified experimentally investigated.The experimentally to be highly effective in view of cutting force and surface quality.

A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape (공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구)

  • Shin, Bong-Cheul;Kim, Kyu-Bok;Ha, Seok-Jae;Cho, Myeong-W
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

Study on the High-Speed Machining Using High Speed Tooling System in Machining Center (범용 머시닝센터에서 주축증속기를 이용한 고속절삭에 관한 연구 -주축의 회전정도(Run-Out)가 가공특성에 미치는 영향 -)

  • 김경균;이용철;이득우;김정석;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.41-45
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    • 1996
  • In order to realize the high-speed machining, the relative technologies for high speed machining tool and high speed machining are required now, The machining accuracy is influenced on the disturbance by the synchronized working conditions(cutting force, spindle Run-out, thermal deformation etc.) In this paper, the effect of spindle Run-out for the high speed machining is investigated. The results show that the spindle Run-out has a great influence on the machining accuracy in high speed machining.

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FMS의 개요 및 성능평가 기법

  • 이영해
    • Journal of the KSME
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    • v.27 no.5
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    • pp.441-446
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    • 1987
  • FMS는 절삭가공용으로 발전되어 왔으나 최근에는 조립을 포함한 소재공급부터 제품의 조립에 이르기까지 제품을 일괄 생산하는 총합적 시스템으로 확장되어 가고 있다. FMS의 조립시스템 으로는 조립센터에 의한 것과 조립로봇을 이용한 것 등의 개발이 추진되고 있다. FMS의 전반 적인 발전추세를 보면 총합적 시스템으로 나아가고 있다고 보는데, 이를 위해 그 주변시스템과의 효육적인 연계와 산업용 로봇의 적극적인 활용 등에 대한 연구가 활발하게 진행 될 것이다. 한편, 공작기계들은 범용기계에서 벗어나 완벽한 컴퓨터제어가 가능하고 시스템지향형의 특수목저기 계들이 많이 고안되고 실용화될 것으로 전망된다. 그리고, 시스템의 유연성을 높이기 위하여 작업물 운송시스템의 무유도방식에 대한 비약적인 발전이 이루어질 것으로 기대된다.

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Recycling of Cutting Oil from Silicon Waste Sludge of Solar Wafer (태양광용 웨이퍼 실리콘 폐슬러지로부터 절삭유의 재생)

  • Um, Myeong-Heon;Lee, Jong-Jib;Ha, Beom Yong
    • Clean Technology
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    • v.22 no.4
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    • pp.274-280
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    • 2016
  • In this study, it was to develop a chemical method that can recycle the cutting oil which accounts for about 25% of the cost of the process among containing materials of silicon waste sludge generated in the process for producing a solar cell wafer. The 7 types of reagents have been used, including acetone, HCl, NaOH, KOH, $Na_2CO_3$, HF, $CH_2Cl_2$, etc. for this experiment. And It was carried out at a speed of 3000 rpm for 60 minutes centrifugation after performing a reaction with a waste sludge at various concentrations. As a result, the best reagents and conditions for separating the solid such as a silicon powder and a metal powder and liquid cutting oil were identified as 0.3 N NaOH. It is found to be pH 6.05 in a post-processing recycled cutting oil with 0.3 N NaOH after reaction of waste sludge and 0.1 N HCl which is effective to remove metal powder in order to adjust the pH to suit the properties of the weak acid is a commercially available cutting oil and it showed excellent turbidity than when applied to sludge with 0.3 N NaOH alone. The results of FT-IR analysis which can compare the properties of the commercially available cutting oil shows it has a possibility of recycling oil. The cutting oil recovery rate obtained through the experiment was found to be 86.9%.

A Study on the CNC Milling Machining of Thin-wall Part (범용 CNC 밀링에 의한 박막 측벽 파트 가공에 관한 연구)

  • 지성희;이동주;신보성;최두선;제태진;이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.83-88
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    • 2001
  • In order to suggest the proper optimal conditions of the CNC milling machining for the Thin-wall surface, some experiments were carried out. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent year, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical example for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter for end milling is one of the important factors affecting the cutting cost. In this paper, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

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The study on the shear bond strength of resin and porcelain to Titanium (티타늄에 대한 레진과 도재의 결합 강도에 관한 연구)

  • Park, Ji-Man;Kim, Yeong-Soon;Jun, Sul-Gi;Park, Eun-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.47 no.1
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    • pp.46-52
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    • 2009
  • Statement of problem: Recently, titanium has become popular as superstructure material in implant dentistry because titanium superstructure can be easily milled by means of computer-aided design and manufacture (CAD/CAM) technique. But retention form such as nail head or bead cannot be cut as a result of technical limitation of CAD/CAM milling and bond strength between titanium and porcelain is not as strong as that of conventional gold or metal alloy. Purpose: The objective of this study was to evaluate the shear bond strength of three different materials: heat curing resin, composite resin, porcelain which were bonded to grade II commercially pure Titanium (CP-Ti). Material and methods: Thirty seven CP-Ti discs with 9 mm diameter, 10 mm height were divided into three groups and were bonded with heat curing resin (Lucitone 199), indirect composite resin (Sinfony), and porcelain (Triceram) which were mounted in a former with 7 mm diameter and 1 mm height. Samples were thermocycled for 1000 cycles at between $5-55^{\circ}C$. Shear bond strength (MPa) was measured with Instron Universal Testing Machine with cross head speed of 1 mm/min. The failure pattern was observed at the fractured surface and divided into adhesive, cohesive, and combination failure. The data were analyzed by one-way ANOVA and Scheffe's multiple range test (${\alpha}=0.05$). Results: Lucitone 199 ($17.82{\pm}5.13\;MPa$) showed the highest shear bond strength, followed by Triceram ($12.97{\pm}2.11\;MPa$), and Sinfony ($6.00{\pm}1.31\;MPa$). Most of the failure patterns in Lucitone 199 and Sinfony group were adhesive failure, whereas those in Triceram group were combination failure. Conclusion: Heat curing resin formed the strongest bond to titanium which is used as a CAD/CAM milling block. But the bond strength is still low compared with the bond utilizing mechanical interlocking and there are many adhesive failures which suggest that more studies to enhance bond strength are needed.