• Title/Summary/Keyword: 밸브누설

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Flapper-nozzle Valve Fabrication Using Silicon Micromachining and Flow Characterization (실리콘 마이크로머시닝을 이용한 플래퍼-노즐 밸브의 제작 및 특성 실험)

  • Kwon, Young-Shin;Kim, Tae-Hyun;Cho, Dong-Il
    • Journal of Sensor Science and Technology
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    • v.6 no.1
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    • pp.72-80
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    • 1997
  • One of the concerns in micro fluidic valve designs is that of reverse direction leakage. This paper designs and fabricates a new fluidic valve to achieve zero leakage. The design uses flapper and nozzle elements. In the forward direction the working fluid pushes the flapper upward to allow flow. In the reverse direction, the flapper pushes against the orifice seat, and thus, no flow can be generated, unless the flapper or nozzle element breaks. The nozzle element fabrication involves fabricating an orifice by wet etching of (100) wafer, The flapper element fabrication involves $20{\mu}m$ deep patterning of the negative image of the flapper, followed by wet etching from backside. Flow experiments were conducted with DI water as the working fluid, and the results are compared to analytical predictions. The results show that the developed flapper-nozzle valve achieves a true diodic flow characteristic.

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Study on the Fugitive Emissions of a PFA Lined Ball Valve through Helium Leak Detection (PFA 라이닝 볼밸브의 헬륨누설 검출 및 비산배출에 관한 연구)

  • Lee, Won-Ho;Kim, Dong-Yeol;Lee, Jong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.39-42
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    • 2016
  • A PFA lined ball valve, which is machined with fluorinated resin PFA to its inner part for improving corrosion resistance, non-stickness, heat-resistance, has been widely used to the chemical/pharmaceutical industries, the semiconductor/LCD manufacturing processes, etc. with the high purity chemicals as working fluid. EPA stated that 60% of all fugitive emissions come from the valve stem packing in a typical petroleum or chemical processing plant. They monitor regulated components for leaks and maintain seal performance at acceptable levels. Korean industrial standards only deals with the bubble test for in-line leakage of valves, which has the detectable leak rate of $10^{-4}$ [$mbar{\cdot}L{\cdot}s^{-1}$], therefore, it is not sufficient to check fugitive emissions. In this study, we conducted Helium leak detection from a PFA lined ball valve and evaluated fugitive emissions according to ISO 15848-1, which has the detectable leak rate of $10^{-9}$ [$mbar{\cdot}L{\cdot}s^{-1}$], for manufacturing the high-reliable PFA lined ball valves against fugitive emissions.

Assessment of Gas Leakage for a 30-inch Ball Valve used for a Gas Pipeline (가스 파이프라인용 30인치 볼 밸브의 누설량 평가)

  • KIM, CHUL-KYU;LEE, SANG-MOON;JANG, CHOON-MAN
    • Journal of Hydrogen and New Energy
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    • v.27 no.2
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    • pp.230-235
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    • 2016
  • The purpose of this study is to evaluate the gas leakage for a 30-inch ball valve. The ball valve was designed and manufactured for a natural gas transportation through a long-distance pipeline mainly installed in the permafrost region. The gas leakage assessment is based on the pressure testing criteria of international standards. Pressure conditions of the gas leakage test was employed 70 bar, 100 bar, and 110 bar. The amount of the gas leakage at each pressure condition was small and had a value under the pressure testing criteria, ISO 5208. Gas leakage with respect to the test pressure was predicted by the polynomial curve fitting using the experimental results. It is found that the gas leakage rate according to the pressure is proportion to a second order curve.

Preliminary Review of On-Site Clamping Repair Technology for Welding Part Leakage of Safety Related Valve in the Nuclear Power Plant (원전용 안전등급 밸브의 용접부 누설 클램핑 현장보수 기술 검토)

  • Ki Hong Kim;Ki Su Kim;Hwan Seok Jung;Moo Kyung Jang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.1
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    • pp.52-59
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    • 2023
  • The welding part of the valve needs immediate action when leakage occurs due to cracks or damage. In order to repair leakage of the welding part, the valve must be separated from the pipe or replaced with a new valve. However, it is difficult to remove the valve while operating the power plant. This study presents a method to remove leakage by precisely processing the gap between the clamp and the incision part within 0.1mm while installed in the pipe system. If the external leakage is removed using a clamp on the welding part without removing the valve during operation, the time and cost required for maintenance can be reduced.

The Evaluation of Internal Leak in Valve for Power Plant Using Acoustic Emission Method (음향방출법에 의한 발전용 밸브 누설평가)

  • Lee, Sang-Guk;Lee, Sun-Ki;Lee, Jun-Shin;Lee, Wook-Ryun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1733-1739
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    • 2004
  • The objective this study is to estimate the feasibility of acoustic emission method for the internal leak from the valves in nuclear power plants. From the experimental results, it was suggested that the acoustic emission method for monitoring of leak was feasible. When the background levels are higher than the acoustic signals from leak, we can detect the leak analyzing the spectrum of the remainders which take the background noise from the acoustic signals.

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Study on Evaluation of Internal Leak of Turbine Control Valve in Power Plant Using Acoustic Emission Signal Measurement (음향방출 계측에 의한 터빈 제어밸브 내부누설 평가연구)

  • Lee, S.G.
    • Journal of Power System Engineering
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    • v.12 no.5
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    • pp.65-70
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    • 2008
  • The purpose of this study is to verify availability of the acoustic emission in-situ monitoring method to the internal leak and operating conditions of the turbine major valves relating to safety for turbine operating and prevention of turbine trouble at nuclear power plants. In this study, acoustic emission tests are performed when the pressurized electro-hydraulic control oil flowed through turbine electro-hydraulic controller oil check valve and turbine power/trip fluid solenoid valve in the condition of actual turbine operating. The acoustic emission method was applied to the valves at the site, and the background noise was measured far the abnormal plant condition. To judge for the leak existence ell the object valves, voltage analysis and frequency analysis of acoustic signal emitted from infernal leak in the valve operating condition are performed. It was conformed that acoustic emission method could monitor for valve internal leak to high sensitivity.

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Assessment of Internal Leak on RCS Pressure Boundary Valves (원자로냉각재계통 압력경계밸브 내부누설 평가)

  • Park, Jun-Hyun;Moonn, Ho-Rim;Jeong, Ill-Seok
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.322-327
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    • 2001
  • The internal leaks of RCS pressure boundary valves may cause thermal fatigue crack because of the TASCS in RCS branch line. After experienced unisolable piping failures in several PWR plants, many studies have peformed to understand these phenomena and various methods were applied to ensure the structural integrity of piping. In this paper, the cause of unisolable piping failures and the alternatives to prevent recurrence of failure were reviewed. Also, the severity of piping failure including susceptibility of valve leaks was evaluated for the Westinghouse 2-loop plant. The length of turbulent penetration on RHR inlet piping was measured and, thermal fluid analysis and fatigue analysis was performed for this piping. As a means of ensuring the structural integrity, temperature monitoring and specialized UT and other alternatives were compared for the further application.

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Study on Evaluation of the Leak Rate for Steam Valve in Power Plant (발전용 증기밸브 누설량 평가에 관한 연구)

  • Lee, S.G.;Park, J.H.;Yoo, G.B.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.45-50
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    • 2007
  • Acoustic emission technology is applied to diagnosis the internal leak and operating conditions of the major valves at nuclear power plants. The purpose of this study is to verify availability of the acoustic emission as in-situ diagnosis method. In this study, acoustic emission tests are performed when the pressurized high temperature steam flowed through gate valve(1st stage reheater valve) and glove valve(main steam dump valve) on the normal size of 4 and 8". The valve internal leak diagnosis system for practical field was designed. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. To improve the reliability, a judgment of leak on the system was used various factors which are AE parameters, trend analysis, signal level analysis and RMS(root mean square) analysis of acoustic signal emitted from the valve operating condition internal leak.

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In-Process Diagnosis of Servovalve Wear using Leakage Flow Measurement (누설 유량 계측에 의한 서보밸브 마멸의 인-프로세스 진단)

  • Kim K.H.;Han G.S.;Lee J.C.;Ham Y.B.;Kim S.D.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.1-7
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    • 2004
  • In-process diagnosis is essential to achieve predictive maintenance in industrial plants. An in- process diagnosis method was proposed for hydraulic servo systems, which was based upon leakage flow measurement. Leakage due to servovalve wear was analysed and modeled mathematically far computer simulation work. The key idea of diagnosis algorithm is that when monitoring signals, such as servovalve input and load displacement are in steady states, the return-line flow of hydraulic servo systems can be regarded as null-leakage of servovalve. Virtual experiments were performed to ensure effectiveness of the proposed diagnosis method.

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