• Title/Summary/Keyword: 밸브누설

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Study on Statistical Analysis of Measured Fluid Leakage Data and Estimation of the Leakage Rate for Power Plant Valve (발전용 밸브 유체누설 측정 데이터의 통계적 평가 및 누설량 예측 연구)

  • Lee, S.G.;Kim, D.W.;Kim, Y.S.;Park, J.H;Jeong, H.
    • Journal of Power System Engineering
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    • v.13 no.5
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    • pp.59-66
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    • 2009
  • High temperature and pressure valves in power plant have been used for fluid flowing and leakage occurred owing to valve internal damage such as disc wear, crack and inserting of foreign objects etc. in these valves. Recently, multi-measuring technique applied both ultrasonic and acoustic method have been used for evaluation of valve internal leakage in order to raise measurement reliability. Therefore, we have performed various leakage tests using ultrasonic and acoustic measuring system and acquired leakage data for the various leakage conditions. In this study, we developed the estimation method of regression model through leakage data, and expectation method for valve opening ratio, which is directly proportion to leakage rate, using the established estimation model from the measured data, valve size and fluid pressure so as to enhance data reliability. As a result of this study, it was founded that expectation method of leakage rate by statistical analysis method is appropriate to valve leakage evaluation.

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Leakage Failure Determination Method of Pilot Pneumatic Directional Control Valve (파일럿형 공기압 방향제어 밸브의 누설 고장판정 기법에 관한 연구)

  • Kang, Bo Sik;Kim, Kyung Soo;Chang, Mu Seong
    • Journal of Applied Reliability
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    • v.14 no.4
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    • pp.230-235
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    • 2014
  • The failure modes of pneumatic directional control valves include leakage, wear of the spool seal, and sticking of the spool. Among them, the main failure mode of the valve is leakage. The leakage is caused by the wear of the spool seal. However, due to the characteristics of the seal material, the leakage rate is fluctuated a lot rather than constantly increased over time. If life analysis is performed using the first time data of leakage failure, predicted life cycles can be different from the real life cycles. This paper predicts life cycles of the pilot pneumatic directional control valve based on the three point moving average which considers the average of the fluctuating leakage rate.

Study on the Real-Time Leak Monitoring Technique for Power Plant Valves (발전용 밸브누설 실시간 감시기술 연구)

  • Lee, S.G.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.39-44
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    • 2007
  • The purpose of this study is to verify availability of the acoustic emission in-situ monitoring method to the internal leak and operating conditions of the major valves at nuclear power plants. In this study, acoustic emission tests are performed when the pressurized temperature water and steam flowed through glove valve(main steam dump valve) and check valve(main steam outlet pump check valve) on the normal size of 12 and 18". The valve internal leak monitoring system for practical field was designed. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. To improve the reliability, a judgment of leak on the system was used various factors which are AE parameters, trend analysis, frequency analysis, voltage analysis and amplitude analysis of acoustic signal emitted from the valve operating condition internal leak.

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A Study on the Chattering under Cryogenic Flow Test of a Oxidizer Shutoff Valve (산화제 개폐밸브의 극저온 유동시험에서 채터링의 고찰)

  • Lee, JoongYoup;Han, SangYeop;Lee, SooYong
    • Aerospace Engineering and Technology
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    • v.12 no.2
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    • pp.108-117
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    • 2013
  • The oxidizer shutoff valve of a gas generator controls the mass flow rate of the propellant of a rocket engine using pilot pressure and spring the force of the valve. The developing oxidizer shutoff valve can be shut off if the pilot pressure is removed from the actuator. Therefore, force balancing is necessary to analyze the characteristics of the forces with respect to the opening and closing of the valve in order to evaluate its performance. In light of this, the valve has been designed to adjust the control pressure required to open the poppet and to determine the working fluid pressure at which the valve starts to close. Under cryogenic flow test as a tests level of C.R.T(Control Random Test), the chattering phenomena occurred due to much leakage of a metal seat section. The pressure for chattering of the oxidizer valve is predicted at about 11 bar using force balancing analysis.

LNG선 manifold platform 재질에 대한 고찰

  • 김봉옥;장해주;김점수
    • Bulletin of the Society of Naval Architects of Korea
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    • v.31 no.2
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    • pp.40-42
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    • 1994
  • LNG의 선적 및 하역용으로 양현 중앙부에 각각 설치되는 LNG의 MANIFOLD 구조에 있어 LNG의 선적 또는 양하시 Manifold Deck 상에 있는 연결관내의 LNG가 밸브를 통해 누설되어 코밍(coaming)내에서 자영증발 되는 동안, 누설된 저온 LNG가 Deck부재에 큰 영향을 미치게 된다. 따라서 누설된 LNG의 최대 증발시간 및 Manifold Platform 각 부분에 미치는 온도, 영향 등을 종합적으로 검토하여 부재재질의 효과적인 선정을 기해야 항 것이다. 여기서는 당사가 국내 최초로 건조한 바 있는 Single Loading System LNG선의 Manifold platform에 있어 현업 실적용을 중심으로 고찰해 보고자 한다.

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Study on the Comparison of Piezoelectric Property of Acoustic Sensor for Valve Leak Diagnosis (밸브누설 진단용 PZT 및 Pb-Free 음향센서의 압전특성 비교 연구)

  • Lee, Sang-Guk;Park, Sung-Keun
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3383-3388
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    • 2007
  • To compare the sensor performance of AE leak diagnosis system which can measure valve leak conditions, AE activities such as RMS voltage level, AE signal trend, leak rate degree according to AE database, FFT spectrum were measured on valve of the simulated test system for power plant. AE activities were recorded and analyzed from various operating conditions including different temperature, pressure difference, valve size and fluid using both piezoelectric acoustic emission sensor and Pb-Free acoustic emission sensor. The results of this study are utilized to select the type of sensors, the frequency band for filtering and thereby to improve the signal-to-noise ratio for diagnosis or monitoring of valves in operation. As the final result of application study above, portable type leak diagnosis system by AE was developed. The outcome of the study can be definitely applied as a means of the diagnosis or monitoring system for energy saving and prevention of accident for power plant valve.

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Acoustic Valve Leak Diagnosis and Monitoring System for Power Plant Valves (발전용 밸브누설 음향 진단 및 감시시스템)

  • Lee, Sang-Guk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.425-430
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    • 2008
  • To verify the system performance of portable AE leak diagnosis system which can measure with moving conditions, AE activities such as RMS voltage level, AE signal trend, leak rate degree according to AE database, FFT spectrum were measured during operation on total 11 valves of the secondary system in nuclear power plant. AE activities were recorded and analyzed from various operating conditions including different temperature, type of valve, pressure difference, valve size and fluid. The results of this field study are utilized to select the type of sensors, the frequency band for filtering and thereby to improve the signal-to-noise ratio for diagnosis for diagnosis or monitoring of valves in operation. As the final result of application study above, portable type leak diagnosis system by AE was developed. The outcome of the study can be definitely applied as a means of the diagnosis or monitoring system for energy saving and prevention of accident for power plant valve. The purpose of this study is to verify availability of the acoustic emission in-situ monitoring method to the internal leak and operating conditions of the major valves at nuclear power plants. In this study, acoustic emission tests are performed when the pressurized temperature water and steam flowed through glove valve(main steam dump valve) and check valve(main steam outlet pump check valve) on the normal size of 12 and 18 ". The valve internal leak monitoring system for practical field was designed. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. To improve the reliability, a judgment of leak on the system was used various factors which are AE parameters, trend analysis, frequency analysis, voltage analysis and amplitude analysis of acoustic signal emitted from the valve operating condition internal leak.

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A Study on the Packing Friction Estimation of Power-Operated Valves in Nuclear Power Plants (원전 동력구동 밸브 패킹 마찰력 예측에 관한 연구)

  • Ryu, Dong Hwa;Lee, Young Shin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.11
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    • pp.1053-1060
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    • 2013
  • The purpose of this study is to estimate the packing friction of power-operated valve in nuclear power plants. The roll of packing in valve is preventing leakage through stem. Packing friction is highly depend on gland nut tightness which means higher reliability in sealing is lower operability. For the estimation of friction, we used statistical analysis and experimental analysis. In experimental approach, we have performed packing fY test and applied it to valve field test. In statistical approach, we have used 10 years DB of safety-related valve in nuclear power plant and analyzed packing friction based on confidence interval of sample. The comparison of two results shows that statistical analysis for packing friction are more accurate than fY analysis even though both approach have error compared to measured value but we confirmed that statistical approach is proper way to estimate packing friction.