• Title/Summary/Keyword: 배합재료

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Mix Design of High Performance Concrete Using Maximum Density Theory (최대 밀도 이론을 이용한 고성능콘크리트의 배합 설계)

  • Lee, Seung-Han;Jung, Yong-Wook
    • Journal of the Korea Concrete Institute
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    • v.19 no.3
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    • pp.377-383
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    • 2007
  • In recent years the field application of high performance concrete has been increased to improve the quality and reliability of concrete structures. The mix design of the high performance concrete includes the 2 set-off mixture theory of mortar and coarse aggregate and that of paste and aggregate. The 2 set-off mixture theory of mortar and coarse aggregate has a problem of having to determine its value through repeated experiments in applying the rheological characteristics of mortar. The 2 set-off mixture theory of paste and aggregate has never been applied to high performance concrete since it doesn't take into account the relationship between optimum fine aggregate ratio and unit volume of powder nor does it consider the critical aggregate volume ratio. As the mixture theory of these high performance concretes, unlike that of general concrete, focuses on flowability and charge-ability, it does not consider intensity features in mix design also, the unit quantity of the materials used is determined by trial and error method in the same way as general concrete. This study is designed to reduce the frequency of trial and error by accurately calculating the optimum fine aggregate ratio, which makes it possible to minimize the aperture of aggregate in use by introducing the maximum density theory to the mix design of high performance concrete. Also, it is intended to propose a simple and reasonable mix design for high performance concrete meeting the requirements for both intensity and flowability. The mix design proposed in this study may reduce trial and error and conveniently produce high performance concrete which has self-chargeability by using more than the minimum unit volume of powder and optimum fine aggregate with minimum porosity.

Rheology Control of Cement Paste for Applying ECC Produced with Slag Particles to Self-Consolidating and Shotcreting Process (고로슬래그 미분말이 혼입된 자기충전 및 숏크리트용 ECC의 개발을 위한 시멘트풀 레올로지 제어)

  • Park, Seung-Bum;Kim, Jeong-Su;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.20 no.1
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    • pp.67-75
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    • 2008
  • An engineered cementitious composite produced with slag particles (Slag-ECC) had been developed based on micromechanical principle. Base grain ingredients were properly selected, and then the mixture proportion was optimized to be capable of achieving robust tensile ductility in the hardened state. The rheological design is performed in the present study by optimizing the amount of admixtures suitable for self-consolidating casting and shotcreting process in the fresh state. A special focus is placed on the rheological control which is directly applicable to the construction in field, using prepackaged product with all pulverized ingredients. To control the rheological properties of the composite, which possesses different fluid properties to facilitate two types of processing (i.e., self-consolidating and shotcreting processing), the viscosity change of the cement paste suspensions over time was initially investigated, and then the proper dosage of the admixtures in the cement paste was selected. The two types of mixture proportion were then optimized by self-consolidating & shotcreting tests. A series of self-consolidating and shotcreting tests demonstrated excellent self-consolidation property and sprayability of the Slag-ECC. The rheological properties altered through this approach were revealed to be effective in obtaining Slag-ECC hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension, allowing the readily achievement of the desired function of the fresh Slag-ECC. These ductile composites with self-consolidating and shotcreting processing can be broadly utilized for a variety of applications, e.g., in strengthening seismic resistant structures with congested reinforcements, or in repairing deteriorated infrastructures by shotcreting process.

Fundamental characteristics of high early strength low heat concrete according to mineral binder and high early strength material combination (광물질 결합재 및 조강형 재료 조합에 따른 조강형 저발열 콘크리트의 기초적 특성)

  • Kim, Kyoungmin;Son, Hojung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.1
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    • pp.27-32
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    • 2014
  • This study analyzed the fundamental characteristics of concrete according to a ternary system mixing in order to reduce hydration heat of mass concrete and to improve early age strength. The results are as follows. The fluidity of unconsolidated concrete satisfied the target scope regardless of the binder conditions. When the replacement ratio between FA and BS increased, the slump of low heat-A mix and low heat-B mix increased, and air content was not affected by the change of binders. As for setting time, low heat cement mix had the fastest regardless of W/B, and high early strength low heat mix achieved 6 hours' reduction compared with low heat-B mix at initial set, and 12 hours' reduction at the final set respectively. As for the simple hydration heat, the low mix peak temperature was the highest and low heat-B mix had the lowest temperature. And high early strength low heat mix was similar with that of low heat-B. The compressive strength of hardened concrete had similar strength scope in all mixes except for low heat-B mix at early ages, and had unexceptionally similar one without huge differences at long-term ages.

A Study on the Formulation Selection of Self Leveling Floor Mortar with Fluidity and Early Strength Improvements (유동성 및 조기강도 확보가 가능한 자기수평 모르타르 배합선정에 관한 연구)

  • Ryu, Hwa-Sung;Kim, Deuck-Mo;Kwon, Seung-Jun;Park, Won-Jun;Shin, Sang-Heon
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.1
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    • pp.41-49
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    • 2018
  • The purpose of this study is to develop a floor mortar construction technique which has high strength and inherent mechanical properties and does not cause cracks due to shrinkage after construction. It has been demonstrated that compressive strength, bending strength, flow with floor mortar, and crack reduction performance. As a result, it was confirmed that the developed floor mortar had the same or better performance comparing with the existing foreign products. The results of this experiment can be used as a validation material for high performance and high flowable mortar construction technology with excellent material performance, economical efficiency and construction ability by securing the required performance as floor mortar and selecting the optimal formulation.

Research on Design Mixing and Manufacturing of Recycled Aggregate for Concrete and Coarse Aggregate of Steelmaking Slag (콘크리트용 순환골재와 제강슬래그의 굵은골재 설계배합 및 제조에 관한 연구)

  • Jong-Gil Kim;Seung-Tae Lee;Tae-Han Kown
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.341-348
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    • 2023
  • In this study, in order to minimize the increase in the amount of various industrial by-products due to the rapid growth of the industry and the intensification of the depletion of natural aggregate resources, the material test using recycled aggregate and steelmaking slag and the proper mixing ratio of recycled concrete were to be derived. In this study, first, the conformity of the quality standards of the materials used in the field was confirmed, and the workability and molding results were shown when used alone or mixed. Therefore, the feasibility of application as aggregate for concrete was evaluated through a total of 4-type mixtures of cement types, admixtures, coarse aggregates, and fine aggregates. As a result of the experiment, it was confirmed that the slump of unhardened concrete, the amount of air, chloride and compressive strength of hardened concrete according to the replacement rate were different from the measured values of general concrete quality characteristics. According to this, it was confirmed that the quality characteristics of the standard design criteria were satisfied.

Strain-Hardening Cementitious Composites with Low Viscosity Suitable for Grouting Application (그라우팅에 적합한 점성을 갖는 변형률 경화 시멘트 복합재료)

  • Lee, Bang Yeon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.55-63
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    • 2012
  • This paper presents materials and processing technique to manufacture low viscous strain-hardening cementitious composite which is suitable for structures requiring low viscosity of materials. The micromechanics and fracture mechanics tools coupled with processing techniques were adopted to achieve low viscosity of composites as well as high tensile strain capacity. Optimal volume and length of fibers and interfacial properties between fibers and matrix for composites with tensile strength of 2~3MPa were determined on the basis of the micromechanical analysis and the steady-state cracking theory. Then six mixtures were determined and the experiment was carried out to evaluate the viscosity and uniaxial tensile performance of those. From the test results, it is verified that the strain-hardening cementitious composite with low viscosity suitable for grouting applications in fresh state as well as high ductility over 1.5% in hardened state can be feasible.

Development and Performance of Cementitious Materials for Fire Resistance of Tunnel (터널 내화용 시멘트계 재료의 개발 및 성능 평가)

  • Won, Jong Pil;Choi, Seok Won;Park, Chan Gi;Park, Hae Kyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.4C
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    • pp.265-273
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    • 2006
  • This study aims at evaluation of the fire resistance performance of cementitious materials for fire protection of tunnel. For this purpose, the research procedure was divided into three parts. First, base mix proportion with different material type were determined by fire test. Second, the fire test of cementitious materials for fire resistance were performed on base mix proportions to evaluated their performance. Third, the performance of cementitious materials for fire resistance compare to the target value and existing commercial products. If the performance of developed cemetitious materials for fire resistance were satisfied the target value, this studies were stopped. But, this research return to first process if the performance of cementitious materials for fire resistance are not satisfied the target value. As a result of this study, the spalling did not happen for develop and existing commercial product. Also, developed cementitious materials for fire resistance are shown with excellent compressive strength, flexural strength, and bond strength, because it used a height density aggregate. And developed cementitious materials has sufficient resistance for fire.

Engineering Properties of Lightweight Foaming Grouting Materials for Underground Cavities (지반 공동의 충진을 위한 발포성 경량그라우트재의 공학적 특성)

  • Han, WooJin;Lee, Jong-Sub;Byun, Yong-Hoon
    • Journal of the Korean GEO-environmental Society
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    • v.19 no.2
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    • pp.5-12
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    • 2018
  • Underground cavities could induce road subsidence, which have been frequently observed in urban areas. Therefore, adequate backfilling materials and the restoring methods of the cavities are required to prevent the road subsidence. The objective of this paper is to evaluate the suitability of backfilling methods using foaming lightweight grouting materials considering the flow values, unit weights, and air contents at slurry and expanded states, and unconfined compressive strengths. The grouting materials consist of water, cement, and foaming agent whose proportions of water, cement, and foaming agent are 25: 25: 1.0 and 25: 25: 1.2. The flow values of the two materials are greater than 200 mm, and their unconfined compressive strengths at 28 days age are smaller than 1.3 MPa. From the results, the two proportions of materials are expected to be effectively used as a backfilling material. However, the material components should be carefully mixed because poor mix of these materials could induce non-homogeneous distribution of air bubbles. The unexpectedly non-homogeneous distribution of air bubbles may induce significant cracks or additional cavities.