• Title/Summary/Keyword: 배기

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Prediction of Thermal Fatigue Life of Engine Exhaust Manifold under Thermo-mechanical Cyclic Loading (열적-기계적 반복하중을 받고 있는 엔진 배기매니폴드의 열피로 수명예측)

  • Choi, Bok-Lok;Chang, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.911-917
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    • 2010
  • In this study, we performed structural and fatigue analyses of the engine exhaust manifold that was subjected to thermo-mechanical cyclic loading. The methodologies used in this study are based on an approach in which the techniques for modeling the exhaust system, the temperature-dependent properties of the material, and thermal cyclic loading are taken into consideration and a reliable strategy is adopted for failure prediction. An application example shows that at an elevated temperature, considerable compressive plastic deformation is observed and that at a low temperature, tensile stresses remain in those parts of the test exhaust manifold where failure is observed. In order to predict fatigue life, mechanical damage is determined on the basis of the stress.strain hysteresis loops by using the classical Coffin.Manson equation and by adopting a method in which the dissipated plastic energy is taken into consideration.

Design and Performance Evaluation of Integrated Exhaust Manifold (일체형 배기다기관 설계 및 성능 평가)

  • Oh, Jin-Ho;Ryu, Jeong-Soo;Kim, Jae-Hyun;Choi, Han-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.905-910
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    • 2010
  • Exhaust manifolds are the first structures to be developed by hydroforming; mass production of exhaust manifolds by this method will be possible soon. This is obviously related with tight emission regulation induced by environmental problems commonly for both domestic and worldwide and standards, thus evoking its solution for domestic automakers. Compared to conventional cast products, thin-gauge tubular hydroformed exhaust manifold have superior features; for example, in the hydroformed exhaust manifold, gas decomposition during the cold-start period of the engine is reduced by lowering the heat sink, and manufacturing process is simplified since less welding is involved. The aim of this study is to develop a hydroformed exhaust manifold; the study deals with the components, the hydroforming process, and tool design of the manifolds. The performance of the exhaust system is evaluated by performing flow analysis, heat-transfer analysis, heat-stress analysis, and fatigue analysis by using a computer.

CFD analysis of CO detecting device in household gas boiler (가정용 가스 보일러 CO발생 검지 장치 전산해석)

  • Hwang Jae-Soon;Park Ju-Won;Shin Dong-Hoon;Chung Tae-Yong;Chae Jae-Ou;Choi Kyung-Suhk
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2006.05a
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    • pp.164-169
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    • 2006
  • 본 연구는 가정용 가스 보일러의 배기가스 유동특성을 전산유체역학을 이용하여 정밀 분석하고 CO 검지 장치의 최적화 설계를 결정하는 것을 목적으로, CFD 상용코드 FLUENT 6.2를 이용하였다. 배기가스 포집위치에서 가스 유속의 균일성과 CO농도 검출기에서의 속도가 주요 성능 인자이며 포집기의 위치, 포집구멍의 크기 및 배기가스의 유량을 주요 변수로 선택하였다. 포집기의 위치는 배기부의 상부와 하부인 두가지의 경우이고 두 경우의 배관 높이 차이는 10 mm이다. 포집구멍의 직경 변화는 3 mm, 4 mm 및 5 mm인 세가지 경우이다. 마지막 변수인 배기가스의 유입속도는 20,000 kcal/hr용량의 k사 가스 보일러가 공기비 1.1일 경우에 정상 연소시 0.5 m/s임을 알았고 저부하와 고부하일 경우를 고려해서 0.3 m/s, 0.5 m/s 및 0.7 m/s의 세가지 경우를 변수로 결정하여 총 18가지 형태의 대상을 전산유체 역학을 통해서 분석하였다. 궁극적인 목표였던 배기가스의 균일성은 한가지 경우를 제외 하고는 만족할만한 결과를 얻었기 때문에 CO검지 장치가 위치할 곳에서의 속도 및 포집구멍의 크기가 CO농도 검출기 유속의 주요 인자라 할 수 있다. 결론적으로 포집구멍의 크기가 5 mm인 6가지 경우 중에서 두가지 경우는 검지장치의 유효속도를 초과하였고 포집구멍의 크기가 3 mm인 경우는 검지장치의 유입 속도가 상대적으로 작으므로 포집구멍의 크기는 4 mm가 적합한 것으로 판단하였다.

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A study on temperature characteristic of the gases supplied to SOFC system by utilizing the ship exhaust gas (선박 배기가스 활용에 따른 SOFC 시스템 공급가스의 온도특성에 관한 연구)

  • Park, Sang-Kyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.822-828
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    • 2013
  • Since the operating temperature of Solid Oxide Fuel Cell (SOFC) is high, the heat management of the gases supplied to fuel cell system is important. In this paper, the temperature characteristic of the gases supplied to the anode and the cathode of the fuel cell is studied in case of utilizing the waste heat contained in the ship exhaust gas as a heat source to heat up the fuel, gas and water supplied to a 500kW SOFC system for a ship power. For the fuel cell system proposed in this paper, the temperature of gases supplied to the anode and the cathode was the highest temperature at 963K when the exhaust gas of the fuel cell was utilized as the heat source for gases supplied to fuel cell system instead of utilizing the ship exhaust gas. In addition, the engine power did not effect on the temperature of gases supplied to the fuel cell stack.

2단 GM형 맥동관 냉동기 적용 크라이오 펌프 개발

  • Go, Jun-Seok;Park, Seong-Je;Go, Deuk-Yong;Kim, Hyo-Bong;Hong, Yong-Ju;Yeom, Han-Gil;Gang, Min-Jeong;Gang, Sang-Baek
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.85-85
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    • 2011
  • 반도체 생산 공정은 청정 환경을 요구하며, 이를 위해서는 고진공 환경이 필수적인 요소이다. 반도체 생산 라인의 고진공 환경 조성을 위해서는 주로 복합 분자 펌프와 크라이오 펌프가 사용되고 있다. 본 연구에서는 기존의 상용 크라이오 펌프에 사용되던 GM 극저온 냉동기를 맥동관 냉동기로 대체하기 위한 연구를 수행하였다. 맥동관 냉동기는 저온부에 움직이는 부분이 없어 진동이 작고, 신뢰성이 높은 장점이 있어 이를 이용한 크라이오 펌프는 반도체 생산 공정의 공정 정밀도 향상에 기여할 수 있을 것으로 기대된다. 맥동관 냉동기는 크라이오 펌프에 사용하기 위하여 2단으로 구성되며, 저온부가 U자 형상으로 개발되었다. 상용화를 고려하여 로터리 밸브와 위상조절기구가 위치하는 상온부는 일체형으로 제작하였다. 제작된 맥동관 냉동기의 기초 냉각 성능 시험 결과 부하가 없는 조건에서 최저도달온도는 1단과 2단에서 각각 42.53 K과 8.68 K 이었으며, 부하 시험 결과 1단과 2단에서 각각 40 W at 82.97 K, 10 W at 20.51 K의 냉각 능력을 갖는 것으로 측정되었다. 개발된 맥동관 냉동기에 복사차폐막 및 1차, 2차 냉각판을 설치하여 크라이오 펌프를 구성하였고, 기체 질소에 대한 배기 속도 측정 시험을 수행하였다. 배기속도 측정 결과 배기속도는 2차 냉각판의 형상에 크게 영향을 받는 것이 확인되었으며, 약 650 L/의 배기속도를 갖는 것으로 측정되었다. 실험 결과를 바탕으로 크라이오 펌프로 작동시 맥동관 냉동기의 동작 특성 및 배기 속도 향상을 위한 방안을 논의하였다.

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A ×49 Frequency Multiplier Based on a Ring Oscillator and a 7-Push Multiplier (링 발진기와 7-푸쉬 체배기 기반의 ×49 주파수 체배기)

  • Song, Jae-Hoon;Kim, Byung-Sung;Nam, Sangwook
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.26 no.12
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    • pp.1108-1111
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    • 2015
  • In this paper, a ${\times}49$ frequency multiplier based on a ring oscillator and a multi-push multiplier is presented. The proposed ${\times}49$ frequency multiplier consists of two ${\times}7$ frequency multipliers and these multiplier is connected by injection-locking technique. Each ${\times}7$ frequency multiplier consists of a ring oscillator with 14-phase output signal and 7-push frequency multiplier requiring 14-phase input. The proposed ${\times}49$ frequency multiplier provides 2.78~2.83 GHz output signal with 56.7~57.7 MHz input signal. This operation frequency is defined that the output power difference between the carrier and the spur is above 10 dB. The proposed chip consumes 13.93 mW.

Prediction of Dynamics of Bellows in Exhaust System of Vehicle Using Equivalent Beam Modeling (등가 보 모델링 방법을 이용한 차량 배기계의 벨로우즈 동특성 예측)

  • Hong, Jin Ho;Kim, Yong Dae;Lee, Nam Young;Lee, Sang Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1105-1111
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    • 2015
  • The exhaust system is one of the major sources of vibrations, along with the suspension system and engine. When the exhaust system is connected directly to the engine, it transfers vibrations to the vehicle body through the body mounts. Therefore, in order to reduce the vibrations transmitted from the exhaust system, the vibration characteristics of the exhaust system should be predicted. Thus, the dynamic characteristics of the bellows, which form a key component of the exhaust system, must be modeled accurately. However, it is difficult to model the bellows because of the complicated geometry. Though the equivalent beam modeling technique has been applied in the design stage, it is not sufficiently accurate in the case of the bellows which have complicated geometries. In this paper, we present an improved technique for modeling the bellows in a vehicle. The accuracy of the modeling method is verified by comparison with the experimental results.

Design of gas suspension absorber to improve desulfurization efficiency

  • Hwang, Woohyeon;Lee, Kyung-Ok
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.2
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    • pp.189-195
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    • 2020
  • In this study, the inlet duct and guide vane of the gas floating absorption tower were redesigned to improve the desulfurization efficiency so that the exhaust gas can be uniformly introduced into the absorption tower. In order to reduce the sulfur oxide pollutants among the main sources of air pollutants in industrial boilers, the existing equipment is redesigned and solved. For this purpose, change the exhaust gas, the slurry and recycling the adsorbent to improve the removal efficiency of SOx component in the exhaust gas inside the gas floating absorption tower so as to uniformly contact. And the initial design value and CFD value for the pressure loss from the boiler outlet to the gas floating absorption tower outlet are verified. Also, the velocity distribution of the exhaust gas, the concentration distribution of the recycled adsorbent, the liquid slurry behavior, and the pressure loss were compared. The results confirmed that the desulfurization efficiency was improved because the pressure loss from the boiler outlet to the absorption tower outlet was reduced and the deflection of the exhaust gas was minimized.

Conceptual Design of Turbine Exhaust System for 3rd stage of Launch Vehicle (한국형발사체 3단 터빈배기부 개념설계)

  • Shin, DongSun;Kim, KyungSeok;Han, SangYeop;Bang, JeongSuk;Kim, HyenWoong;Jo, DongHyuk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1068-1071
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    • 2017
  • The turbine exhaust system consists of a turbine flange, heat exchanger, exhaust duct and thrust nozzle. Heat exchanger is used for the launch vehicle because of the advantage of reducing the weight of the helium gas and the storage tank by using the heat exchanger pressurization method compared to the cold gas pressurizing method. Since the gas generator is combusted in fuel-rich condition, the soot is contained in the combustion gas. Hence, the heat exchanger should be designed considering the reduction of the heat exchange efficiency due to the soot effect. In addition, the uncertainty of the heat exchange calculation and the evaluation of the influence of the combustion gas soot on the heat exchange can not be completely calculated, so the design requirements must include a structure that can guarantee and control the temperature of the heat exchanger outlet. In this paper, it is described that the component allocation, the design method considering the manufacture of internal structure, the advantages of new concept of nozzle design.

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Investigation of Emission Gas by using the Intake Manifold Gasket Blade (흡기 매니폴드 가스켓 블레이드 적용에 따른 배출가스 고찰)

  • Lee, Minjung;Kim, Taejung;Shin, Yunchan;Cho, Honghuyn
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.54-61
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    • 2018
  • Incomplete combustion in automotive engines is a major cause of harmful exhaust gases. In this study, to prevent incomplete combustion and reduce exhaust gas emissions, a gasket blade for increasing the air velocity was applied to the intake manifold, and the change in exhaust gas was investigated theoretically and experimentally. First, simulation analysis for flow according to the number and angle of the gasket blade was performed using a 3D flow analysis program. As an analysis result, the internal average velocity of the gasket blade was optimum at 6-blade with an angle of $30^{\circ}$. Based on the simulation results, experiments were conducted to verify the effects of the gasket blades on the exhaust gas in a non-load engine simulation system. As the engine speed was increased from 2000 to 4000 rpm, exhaust gases of HC, CO, and NOx decreased by 23.4%, 16.5%, and 3.8%, respectively, and the emission decreasing effect was reduced.