• Title/Summary/Keyword: 배관파괴실험

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PWR 운전조건하에서 원주방향 균열을 가진 페라이틱 배관의 파괴 거동에 관한 실험적 연구

  • ;;;;;G. Wilkowski
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.296-301
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    • 1996
  • 이 연구의 목적은 원주방향 균열을 가진 페라이틱 배관의 파괴거동을 실험적으로 평가하는데 있다. 한계하중방법, SC.TNP 방법, R6방법, 그리고 ASME Code방법과 같은 여러 파괴거동 평가 방법의 타당성이 PWR 운전조건(압력:15.5MPa, 온도:228$^{\circ}C$)하에서의 직경 16인치의 대규모 배관파괴실험을 통해 조사된다. 모사지진하중, 단일주파수 사인함수하중, 정하중과 같은 여러 가지 형태의 하중이 배관의 하중지지능력에 미치는 영향이 조사된다. 또한 엘보우부위와 직관부의 영향과 표면균열 및 관통균일의 영향 등도 함께 조사된다. 결과는 다음과 같다. (1) 표면균열을 가진 배관의 파괴거동은 한계하중방법과 SC.TNP 방법에 의해 잘 예측할 수 있다. 반면 관통균열의 경우는 한계하중방법에 의해 잘 예측된다. (2) 모사지진하중하에서는 단일주파수 사인함수하중이나 정하중 하에서 보다 하중지지능력이 크게 예측된다. (3) 엘보우부위와 직관부, 관통균열과 표면균열 사이에 파괴거동에 대한 큰 차이는 없다.

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순수 굽힘하중 작용조건에서의 대관 파괴역학 정가방법 비교

  • 장윤석;김현수;진태은
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.350-355
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    • 1998
  • 본 논문은 다양한 파괴역학 해석방법을 이용하여 원주방향 관통균열이 존재하는 탄소강 및 스레인레스강 배관의 하중 지지능력을 예측하기 위한 것이다. 이를 위해 실제적인 기본모델과 배관 및 균열의 형상, 재료물성치를 변화시킨 가상적인 특정모델을 대상으로 순수 굽힘하중 작용조건에서의 공학적 해석 및 유한요소해석을 수행하였으며, 타당성 검토를 위해 문헌에 제시된 실험결과와 비교하였다. 비교결과, 예측한 하중 지지능력은 각 평가방법 뿐만 아니라 배관 및 균열의 형상, 재료특성 등에 따라서도 차이를 보였으나, 전반적으로는 실험결과에 비해 보수적인 결과를 제시하는 것으로 나타났다.

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An Experimental Study on Failure Behavior of TP316 Stainless Steel Pipe with Local Wall Thinning and Cracking (국부 감육과 균열이 발생한 TP316 스테인리스강 배관의 파괴거동에 관한 실험적 연구)

  • Cheung, Jin Hwan;Kim, In Tae;Choi, Seock Jin;Choi, Hyung Suk;Kim, Hee Sung
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.647-657
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    • 2012
  • Although nuclear power plant piping system is designed conforming to design specifications, the piping systems are deteriorated with increase in service life. In this study, monotonic and cyclic loading tests were carried out on TP316 stainless steel pipe specimens, and the effect of local wall thinning and cracking on failure behavior was investigated. In the tests, 0%, 35% and 75% wall thinning and cracking of initial thickness were artificially introduced to inside elbow and straight pipe specimens, and internal pressures of 20MPa were applied to simulate real operation condition. From the test results, the effect of local wall thinning and cracking on failure mode, ultimate load, number of cycle and strain energy was presented, and maximum bending moment was compared with allowable bending moment calculated by ASME code.

원자력 배관용 스테인레스강의 파괴저항곡선 예측

  • 장윤석;석창성;김영진
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05a
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    • pp.796-802
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    • 1995
  • 본 연구의 목적은 원자력 배관용 스테인레스강의 J-R곡선을 예측하기 위한 2가지 방법 올 제시하는 것이다. 첫 번째 방법에서는 균열길이/시편폭 비를 변수로 한 탄소성 유한요소해석을 수행하여 파괴변형률에 근거한 P-$\delta$곡선을 얻고, 이 결과로부터 일반궤적법을 응용하여 J-R곡선을 구하였다. 두 번째 방법에서는 $\sigma$-$\varepsilon$곡선과 J-R곡선의 상관관계를 통계처리하여 응력-변형률시험결과로부터 J-R곡선을 예측할 수 있는 실험식을 제시하였다. 본 연구에서 제시한 방법들을 이용하여 구한 예측결과는 실험결과와 대체로 잘 일치하였다.

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Finite Element Based Multi-Scale Ductile Failure Simulation of Full-Scale Pipes with a Circumferential Crack in a Low Carbon Steel (유한요소기반 다중스케일 연성파손모사 기법을 이용한 원주방향 균열이 존재하는 탄소강 실배관의 파손예측 및 검증)

  • Han, Jae-Jun;Bae, Kyung-Dong;Kim, Yun-Jae;Kim, Jong-Hyun;Kim, Nak-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.7
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    • pp.727-734
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    • 2014
  • This paper describes multi-scale based ductile fracture simulation using finite element (FE) damage analysis. The maximum and crack initiation loads of cracked components were predicted using proposed virtual testing method. To apply the local approach criteria for ductile fracture, stress-modified fracture strain model was adopted as the damage criteria with modified calibration technique that only requires tensile and fracture toughness test data. Element-size-dependent critical damage model is also introduced to apply the proposed ductile fracture simulation to large-scale components. The results of the simulation were compared with those of the tests on SA333 Gr. 6 full-scale pipes at $288^{\circ}C$, performed by the Battelle Memorial Institute.

Estimation of fracture toughness of X65 and X70 steels by DWTT (X65 및 X70강 가스배관의 DWTT 및 파괴인성평가)

  • Cho, Ye-Won;Song, Young-Ho;Kim, Jeong-Min;Kim, Woo-Sik;Park, Joon-Sik
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.54-64
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    • 2012
  • DWTT (Drop Weigh Tearing Test) is one critical method that can exhibit the fracture properties of line pipe steel, since it estimates the properties with real pipe steel. In this study, the ductile portion, inverse fracture ratio and absorbed energy of API X65 and X70 line pipe steels were estimated with temperature variation. Both steels showed that the ratio of ductile area and absorbed energy were decreased with respect to decreasing the test temperature. However, while the ductile fracture behavior exhibited until $-40^{\circ}C$ for the X70 steel, but it showed until $-30^{\circ}C$ for the X65 steel. The fracture properties were discussed with respect to test temperatures.

Development of Corrosion Defect Assessment Program for API X65 Gas Pipelines (국내가스배관 부식부위 평가프로그램의 개발)

  • Choi, Jae-Boong;Kim, Youn-Ho;Goo, Bon-Geol;Kim, Young-Jin;Kim, Young-Pyo;Baek, Jong-Hyun;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.453-458
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    • 2001
  • Pipelines have the highest capacity and are the safest and the least environmentally disruptive way for gas or oil transmission. Recently, failures due to corrosion defects have become of major concern in maintaining pipeline integrity. A number of solutions have been developed for the assessment of remaining strength of corroded pipelines. However, these solutions are known to be dependent on material properties and pipeline geometries. In this paper, a Fitness-For-Purpose type limit load solution for corroded gas pipelines made of the X65 steel is proposed. For this purpose, a series of burst tests with various types of corrosion defects are performed. Finite element simulations are carried out to derive an appropriate failure criterion. And then, further, extensive finite element analyses are performed to obtain the FFP type limit load solution for corroded X65 gas pipelines as a function of defect depth, length and pipeline geometry. And also, a window based computer program far the assessment of corrosion defect, which is named as COPAP(COrroded Pipeline Assessment Program) has been developed on the basis of proposed limit load solution.

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An Experimental Study on the Fracture Behavior of Nuclear Piping System with a Circumferential Crack(I) - Estimation of Crack Behavior in Straight Piping - (원주방향균열이 존재하는 원전 배관계통의 파괴거동에 관한 실험적 연구(I) - 직관부에서의 균열거동 평가 -)

  • Choi, Young-Hwan;Park, Youn-Won;Wilkowski, Gery
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1182-1195
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    • 1999
  • The purpose of this study is to investigate experimentally the effects of both seismic loading and crack length on the fracture behavior of piping system with a circumferential crack in nuclear power plants. The experiments were performed using both large scale piping system facility and 4 points bending test machine under PWR operating conditions. The difference in the load carrying capacities between cracked piping and non-cracked piping was also investigated using the results from experiments and numerical calculations. The results obtained from the experiments and estimation are as follows : (1) The safety margin under seismic loading is larger than those under quasi static loading or simple cyclic loading. (2) There was no significant effect of crack length on tincture behavior of piping system with both a surface crack and a through-wall crack. (3) The load carrying capacity in cracked piping was reduced by factors of 7 to 46 compared to non-cracked piping.

Damage Index Evaluation Based on Dissipated Energy of SCH 40 3-Inch Carbon Steel Pipe Elbows Under Cyclic Loading (주기적 하중을 받는 SCH 40 3-Inch 탄소강관엘보의 소산에너지 기반의 손상지수 평가)

  • Kim, Sung-Wan;Yun, Da-Woon;Jeon, Bub-Gyu;Kim, Seong-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.1
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    • pp.112-119
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    • 2021
  • The failure mode of piping systems due to seismic loads is the low-cycle fatigue failure with ratcheting, and it was found that the element in which nonlinear behavior is concentrated and damage occurs is the elbow. In this study, to quantitatively express the failure criteria for a pipe elbow of SCH40 3-inch carbon steel under low-cycle fatigue, the limit state was defined as leakage, and the in-plane cyclic loading test was conducted. For the carbon steel pipe elbow, which is the vulnerable part to seismic load of piping systems, the damage index was represented using the moment-deformation angle relationship, and it was compared and analyzed with the damage index calculated using the force-displacement relationship. An attempt was made to quantitatively express the limit state of the carbon steel pipe elbow involving leakage using the damage index, which was based on the dissipated energy caused by repeated external forces.

Application of Damage Index for Limit State Evaluation of a Steel Pipe Tee (강재 배관 Tee의 한계상태 평가를 위한 손상지수의 적용)

  • Kim, Sung-Wan;Yun, Da-Woon;Jeon, Bub-Gyu;Kim, Seong-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.4
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    • pp.30-39
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    • 2022
  • Maintaining structural integrity of major apparatuses in a nuclear power plant, including piping system, is recognized as a critical safety issue. The integrity of piping system is also a critical matter related to the safety of a nuclear power plant. The actual failure mode of a piping system due to a seismic load is the leakage due to a fatigue crack, and the structural damage mechanism is the low-cycle fatigue due to large relative displacement that may cause plastic deformation. In this study, in-plane cyclic loading tests were conducted under various constant amplitudes using specimens composed of steel straight pipes and a steel pipe tee in the piping system of a nuclear power plant. The loading amplitude was increased to consider the relative displacement generated in the piping system under seismic loads, and the test was conducted until leakage, which is the limit state of the steel pipe tee, occurred due to fatigue cracks. The limit state of the steel pipe tee was expressed using a damage model based on the damage index that used the force-displacement relationship. As a result, it was confirmed that the limit state of the steel pipe tee can be quantitatively expressed using the damage index.