• Title/Summary/Keyword: 배관검사

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Eddy Current Testing of Weldment by Plus(+) Point Probe (Plus(+) Point Probe를 이용한 용접부 와전류검사)

  • Lee, Hee-Jong;Kim, Yong-Sik;Nam, Mim-Woo;Yoon, Byung-Sik;Kim, Seok-Kon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.426-432
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    • 1999
  • A plus-point eddy current test(ECT) probe was developed to examine the defects on the welds of pumps, valves, and pipings which are the major components of the electric power plants, non-destructive evaluation (NDE) techniques for detecting and sizing the flaws were studied adapting this probe. Differential plus-point ECT probe is consists of two "I"-type coils crossed each other and has an advantage having a small influence on the sensitivity by lift-off variation to the conventional types of probe. The specimens with crack-like electro discharge machining(EDM) notches on the weld of type 304 stainless-steel were fabricated in order to evaluate the plus-point ECT probe response to the flaws. NDE techniques to detect and size the flaws and estimate the flaw type were established with this specimens.

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Evaluation of Weld Defects in Stainless Steel 316L Pipe Using Guided Wave (스테인레스 316L강의 배관용접결함에 대한 유도초음파 특성 평가)

  • Lee, Jin-Kyung;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.46-51
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    • 2015
  • Stainless steel is a popular structural materials for liquid-hydrogen storage containers and piping components for transporting high-temperature fluids because of its superior material properties such as high strength and high corrosion resistance at elevated temperatures. In general, tungsten inert gas (TIG) arc welding is used for bonding stainless steel. However, it is often reported that the thermal fatigue cracks or initial defects in stainless steel after welding decreases the reliability of the material. The objective of this paper is to clarify the characteristics of ultrasonic guided wave propagation in relation to a change in the initial crack length in the welding zone of stainless steel. For this purpose, three specimens with different artificial defects of 5 mm, 10 mm, and 20 mm in stainless steel welds were prepared. By considering the thickness of s stainless steel pipe, special attention was given to both the L(0,1) mode and L(0,2) mode in this study. It was clearly found that the L(0,2) mode was more sensitive to defects than the L(0,1) mode. Based on the results of the L(0,1) and L(0,2) mode analyses, the magnitude ratio of the two modes was more effective than studying each mode when evaluating defects near the welded zone of stainless steel because of its linear relationship with the length of the artificial defect.

Pipeline Structural Damage Detection Using Self-Sensing Technology and PNN-Based Pattern Recognition (자율 감지 및 확률론적 신경망 기반 패턴 인식을 이용한 배관 구조물 손상 진단 기법)

  • Lee, Chang-Gil;Park, Woong-Ki;Park, Seung-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.351-359
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    • 2011
  • In a structure, damage can occur at several scales from micro-cracking to corrosion or loose bolts. This makes the identification of damage difficult with one mode of sensing. Hence, a multi-mode actuated sensing system is proposed based on a self-sensing circuit using a piezoelectric sensor. In the self sensing-based multi-mode actuated sensing, one mode provides a wide frequency-band structural response from the self-sensed impedance measurement and the other mode provides a specific frequency-induced structural wavelet response from the self-sensed guided wave measurement. In this study, an experimental study on the pipeline system is carried out to verify the effectiveness and the robustness of the proposed structural health monitoring approach. Different types of structural damage are artificially inflicted on the pipeline system. To classify the multiple types of structural damage, a supervised learning-based statistical pattern recognition is implemented by composing a two-dimensional space using the damage indices extracted from the impedance and guided wave features. For more systematic damage classification, several control parameters to determine an optimal decision boundary for the supervised learning-based pattern recognition are optimized. Finally, further research issues will be discussed for real-world implementation of the proposed approach.

Development of Open-Connect Type Eddy Current Transducers for the Detection of Surface Flaws in Continuous Pipeline (연속된 배관의 결함 검출을 위한 개폐식 와전류 탐촉자 개발)

  • Kim, Young-Joo;Ahn, Bong-Young;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.187-192
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    • 2002
  • The open-connect type eddy current transducer for the flaw detection in continuously connected pipelines was developed. This eddy current transducer is for the on-line inspection of the tubes in industries, to which commercial encircling probes are not applicable. The excitation coil that consists of a ribbon type cable and a flat connector can be opened and closed on purpose. The sensing coils of this transducer are circumferentially arrayed near the outside of the tube wall but axially displaced from the exciter by about one and half tube diameter. In application to steel tubes, and the performance of this transducer was evaluated as a little behind those of magnetic saturation type in signal to noise ratio and flaw size decision, but usable to detect or to locate large size flaws in steel tubes. Surface cracks deeper than 19% of the tube thickness could be detected with good signal to noise ratio.

Application of Risk Based-Inspection for the Safety Improvement of the Chemical Facilities (화학설비의 안전성 향상을 위한 위험기반검사의 적용)

  • Kim Tae-Ok;Lu Hern-Chang;Shin Pyong-Sik;Choi Byung-Nam;Jo Ji-Hoon;Jeong Seong-Gweong;Ki O-Hwan;Shin Dong-Il
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.13-19
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    • 2006
  • As a way of improving the safety of the facilities, the risk based-inspection (RBI) was executed for the chemical facilities by using K-RBI program, which has been developed based on the API-581 based resource document (BRD). As the result of the evaluation, we found the level of the process safety management (PSM) for the applied plant, quantitative risk of the applied process, risk of static facilities and pipes, and the damage mechanism of the facilities. Thus, we could suggest a proper inspection frequency using the calculated risk of the process and the status of the facilities. The applied plant achieved a reduced inspection cost by an extension of the inspection frequency, improved productivity, improved reliability of the facilities, and a computerized history management.

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Deformation Measurement of Well Thinning Elbow by Using Shearography (전단간섭법을 이용한 감육 곡관부의 변형 계측)

  • Jung, Hyun-Chul;Kim, Koung-Suk;Chang, Ho-Sub;Jung, Sung-Wook;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.321-328
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    • 2006
  • In this study, the deformation oi wall thinning elbow is measured and the position of the internal thinning defect is found out by shearography. Shearography is an optical method which has applied to nondestructive testing (NDT) and the strain/stress and deformation analysis. This technique has the merit of the directly measuring the first derivative of displacement with sensitivity which can be adjusted by handling the tilt mirror in the interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and the shearography was applied to measure the out-of-plane deformation of wall thinning elbow and to investigate the internal thinning defect of it. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

Current Issues on the Oil UST Management and Future Directions for the Prevention of the Subsurface Contamination (현행 주유소 지하유류저장시설 관리의 문제점과 토양${\cdot}$지하수 오염 방지를 위한 개선방안 연구)

  • Kim Meejeong
    • Journal of Soil and Groundwater Environment
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    • v.9 no.4
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    • pp.62-73
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    • 2004
  • The current status and problems of UST management in gas stations were reviewed, and suggestions were made for possible improvement of UST management. Regulations and programs relevant through the whole life cycle of the UST, such as construction, installation, operation, and disclosure are insufficient to prevent oil release. The UST requirements are less stringent compared to those of the U.S. and EU members. Current soil test does not seem to be practically effective in detecting soil contamination caused by oil release. The potential for subsurface contamination due to oil release from the UST is estimated from available data other than soil test results. Much higher following future directions and suggestions are made to improve current unsatisfactory UST management: Firstly, increasing the UST requirements - establishing more stringent standards for new UST facilities, and adding new regulatory requirements for existing UST facilities; secondly, replacing current soil test with the tank and piping tests; thirdly, reinforcing programs for supervising the tank construction and installation; fourthly, constructing a system in which independent gas stations can properly manage the USTs; and lastly, educating UST owners and operators, and constructing DB of UST facilities.

Development of Phased Array Ultrasonic Testing Technique for Nuclear Power Plant Cast Piping Weld (원자력발전소 주조 배관 용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byungsik;Yang, Seunghan;Kim, Yongsik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.16-22
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    • 2010
  • Cast austenitic stainless steel(CASS) is used in the primary cooling piping system of nuclear power plant for it's relative low cost, corrosion resistance and easy of welding. However, the coarse-grain structure of cast austenitic stainless steel can strongly affect the inspectability of ultrasonic testing. The major problems encountered during inspection are beam skewing, high attenuation and high background noise of CASS component. So far, the best inspection performance involving CASS components have been achieved using low frequency TRL(Transmitter/Receiver side-by-side L wave) angle beam probe. But TRL technique could not detect shallow defect and it contains an uncertainty for sizing capability. Currently, most of researchers are studying to overcome these challenge issue. In this study, low-frequency phased array TRL technique used to detect and sizing the flaws in CF8A cast austenitic stainless steel.As conclusion, we could detect and size not only axial flaw but also circumferential flaw using low frequency phased array technique.

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Cone-Beam Microtomography and Its Application (원추형 빔 마이크로 단층촬영기술 및 그 응용)

  • Kim Ho-Kyung
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.7-14
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    • 2005
  • 본 논고에서는 microfocus X 선 발생장치와 평판형 영상센서를 이용한 micro-CT 시스템의 개발과 그 응용에 대해 소개하였다. 개발과 관련하여서는 영상센서 및 시스템의 동작원리뿐만 아니라 성능평가 결과에 대해서도 간단히 언급하였는데, 이와 같은 성능평가는 추후 개선된 혹은 새로운 설계 및 제작을 위해서는 필수적으로 수반되어야 할 부분이다. 개발된 micro-CT 시스템의 응용분야 소개와 관련하여서는 몇 가지 획득 영상을 토대로 바이오 영상과 산업용 영상에 관하여 언급하였다. 바이오 영상분야에서는 현재 세계적으로 유수 의료기기업체에서 이미 제작하여 판매하고 있으며, 대부분 X선 영상증배관 혹은 CCD(charge-coupled device)를 X 선 영상획득 센서로 사용한 반면, 본 논고에서 소개한 시스템은 평판형 영상센서를 사용했다는 점에서 차별성이 있다. Micro-CT 시스템의 산업용 영상분야로의 적용은 이제 시작 단계이며, 기존 라미노그라피 시스템을 대체하거나 혹은 새로운 응용으로 자리매김할 것으로 기대된다.

The performance improvement of magnetic flux leakage system (자기누설 탐상 시스템의 성능 향상에 관한 연구)

  • Kim, Dug-Gun;Seo, Kang;Park, Gwan-Soo
    • Proceedings of the KIEE Conference
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    • 2007.10c
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    • pp.62-64
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    • 2007
  • 자기누설 탐상(Magnetic Flux Leakage)시스템은 비파괴 검사의 일종으로 대상 물체를 자화시켜 결함 부위에서 자기 누설량을 측정함으로써 구조물의 결함 및 부식 등을 탐지하는 시스템이다. 지하 가스배관의 결함 판정에 있어 기존의 신호처리 기법을 통한 노이즈 제거와 검출 성능 향상은 한계가 있다. 이는 후처리 단계로써 각종 노이즈를 포함하고 있기 때문이다. 따라서 검출 신호 크기의 증가를 통한 결함 검출 성능을 향상시키기 위해 논문에서는 브러쉬와 백요크의 크기 및 형상 변화에 따른 자기장 분포 해석을 하고 시스템 제작 및 실험을 통해 자기누설 탐상 시스템의 성능 향상을 검증하였다.

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