• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.505-511
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• 1993

The results were obtained with changes according to the surface roughness of work roll and method to make the peak count on the roll in the temper rolling, and factors to affect to the work roll surface in actual rolling machine(ie. Temper mill). Conclusions are as follows. 1. E.D.T(Electro-discharge texturing)roll is more uniform roughness distribution than shot blasted roll and it's life time is two timees longer than that of shot blasted because it has more sine wave roughness. 2. The higher peak count of surface roughness, the more time is necessary to work roll texturing In shot blasting method, Surface roughness is relating to the grit size,impeller speed and hardness of roll material, But is can't control the peak count. 3. In shot blast texturing, Surface roughness of temper rolled strip which is transfered surface roughness of work roll is more ununiform than that of E.D.T roll 4. E.D.T roll has more uniform than the shot blasted roll and has more peak count than that of shot blasted roll. The surface of painted strip to image clarity is superior to that of shot blasted roll because E.D.T roll has more peak count and smooth surface.

• 대한기계학회논문집
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• 제19권2호
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• pp.408-417
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• 1995

A study on the surface roughness variation of work roll and strip at the temper rolling was performed. The results were obtained with changes according to the surface roughness of work roll and method to make the peak count on the roll in the temper rolling, and factors to affect to the work roll surface in actual rolling machine (ie. Temper mill). The results suggests that the electro-discharge textured roll has mere uniform roughness distribution than shot blasted roll and its life time is two times longer than shot blasted because it has more sine wave roughness, and it is possible to control the Rmax. In shot blasting method, Surface roughness is related to the impeller speed, But it can't control the peak count.

• 한국정밀공학회지
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• 제15권7호
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• pp.36-43
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• 1998

Surface roughness of cold rolled steel sheet as well as the coating technique itself is quite important in obtaining high image clarity of electronic products and car outer panels. Especially, surface characteristics of steel sheet have acquired increasing attention from the steel and automotive industries. While the influence of such characteristics on paintability formability and painted surface appearance is important in defining steel surface requirements for automotive industries. Therefore this paper is dedicated primarily to the issue of paint appearance and reviews for improvement of roughness and peak count about the surface of work roll for the actual temper mill. The conclusions were obtained as follows ; 1) Roughness and peak count about the surface of steel sheet is strongly affected by surface condition of work roll. 2) The electro-discharge textured roll has more uniform roughness distribution than shot blasted roll and it's painted appearance of steel sheet has more improvement than that of the shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness.

• 조명전기설비학회논문지
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• 제13권1호
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• pp.1-8
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• 1999

최근 들어 레이저를 이용한 방전 제어 기술에 대한 관심이 여러 분야에서 고조되고 있다. 특히, 레이저의 우수한 특성 때문에 Electro-Discharge Machining(EDM)분야에서 각광을 받고 있다. 본 연구에서는 펄스형 Nd:TAG 레이저를 이용해서 방전 가공 장치에 적용될 수 있는 방전 유도 기술에 관한 기초 데이터의 확보를 위한 실험이 수행되었다. 레이저에 의한 직류 발전 유도 실험의 동작 압력의 범위는 0.2~20 torr였다. 진공조 내의 압력 P와 전극간의 거리 d에 따른 최소 직류 레이저 방전 유도 전압 $V_{G.min}$을 측정하였으며, $V_{G.min}$이 자연 방전전압 VND보다 훨씬 낮고 P.d값에 따른 $V_{G.min}$이 $V_{ND}$와 유사한 경향을 가짐을 확인하였다. 그리고 레이저 출력 에너지 $E_{out}$은 플래쉬램프의 전류 펄스폭 $t_p$가 증가함에 따라 감소하고 $t_p$값이 증가할수록 $V_{G.min}$은 방전 지속 시간 동안에 조사되는 광자량이 감소하기 때문에 더 높아짐을 알 수 있었다. 또한 레이저에 의한 방전 유도 가능범위와 레이저 출력에 따른 방전 유도 특성을 조사하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2008년도 추계학술대회 논문집
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• pp.85-86
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• 2008

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 추계학술대회 논문집
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• pp.379-380
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• 2006

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 추계학술대회 논문집
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• pp.381-382
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• 2006

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.509-510
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• 2006

Simulation of micro electrical discharge machining (micro-EDM) process using finite element analysis is proposed. Multiphysics model which has three steps; heat transfer analysis, structural analysis and electric field analysis is developed for simulation. Machined surface for successive five discharges is simulated using developed multiphysics model. Machined surface roughness was simulated under two discharge conditions and the simulated results are compared with actual machined surfaces. From the comparison it is demonstrated that the model can accurately predict the machined surface with the error less than $0.5{\mu}m$.

• 한국산학기술학회논문지
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• 제11권1호
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• pp.49-54
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• 2010

자동차의 A.C 제너레이터(alternating current generator) 부품으로 사용되는 로터폴(rotor pole)을 가공할 때는 트랜스퍼온간단조금형(transfer warm forging die)으로 성형한다. 소재를 온간가공 영역으로 가열한 후 즉시 금형안으로 이송시켜 제1스테이지(1st stage)에서 업세팅가공(upsetting work)하고 제2스테이지(2nd stage)로 이송하여 측방압출(lateral extrusion)가공을 한다. 이때 측방압출 스테이지의 금형에서 다이블록(die block), 다이부싱(die bushing), 센터펀치(center punch), 사이드펀치(side punch)의 접촉면이 압출시의 과혹(過酷)한 조건에 견디지 못하여 쉽게 마멸(abrasion)되어 금형수명(die life)을 단축시키고 있다. 이 때문에 생산량 감소로 인한 납기지연, 금형의 수리보수시간 과다, 제품의 정밀도 저하 등의 문제점이 발생되고 있다. 이러한 문제점을 해결하기 위하여 금형재질 선정과 열처리 작업 싸이클 개선, 방전가공시의 트러블 해소, 핵심부품의 구조변경 등을 연구하여 금형수명을 40~50% 연장 하고자 하였다.

• Design & Manufacturing
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• 제6권1호
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• pp.58-62
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• 2012

Unlike conventional single special cut methods, W-EDM is a combination of multiple-effects. This study focuses on the effects of second cut on the roughness of surfaces treated with W-EDM. W-EDM is, to a large extent, typical unmanned-machining equipment, which represents NC machining equipment that allows long-time full automation. W-EMD is getting popular as a precise machining technology and STD11 is frequently used in press die manufacture. In this study, the former is applied to the latter to look at the effects of second cut on the roughness of surfaces treated with W-EDM.