• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.9
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• pp.1632-1642
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• 1992

When a blind hole of small diameter is drilled in the field of residual stress, strain relieved around the hole is function of magnitude of stress, patterns of stress distribution and hole geometry of diameter and depth. Relieved strain coefficients can be calculated from FEM analysis of relieved strain and actual stress. These relieved strain coefficients make it possible to measure residual stress which vary along the depth in the subsurface of stressed material. In this study, the calibration tests of residual stress measurement are carried out by drilling a hole incrementally on the cantilever or on the tensile test bar. Residual stresses can be determined from measured strains around a shallow hole by application of power series method. For the sake of reliable measurement of residual stress, much efforts should be done to measure relieved strains and hole depth more accurately comparing with conventional procedures of gage subject to the external load. Otherwise linear equations converting strains into stresses may yield erratic residual stresses because of ill-conditions of linear equations. With accurate measurements of relieved strains, residual stress even if varying along the depth can be measured. It is also possible to measure residual stress in the thin film of material by drilling a shallow hole.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.6
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• pp.42-49
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• 2007

In this study, we analyzed flow characteristics of micro-nozzles for basic research to develop micro propulsion system. Cold gas propulsion system was used, and micro-nozzles having nozzle throat diameters of 1.0, 0.5, 0.25 mm were fabricated with EDM method. Thrust was measured through the use of plate-spring and strain gage based thrust measurement system, and flow characteristics of micro-nozzles were analyzed under ambient condition and vacuum condition. We used argon and nitrogen gases as propellant, and compared experimental results with CFD analysis. From the result, we verified the flow losses of viscosity and back-pressure caused by minimization of nozzle.

• Journal of the Korean Society for Nondestructive Testing
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• v.24 no.5
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• pp.532-537
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• 2004

FEF(Focused Electromagnetic Field) technique was newly developed that is based on the induction principle exciting electromagnetic field. The technique consists of an induction wire and a sensor for detecting electromagnetic field, and is applied in a non-contact mode. In this study, the technique was applied to the evaluation of EDM slits in some conductive materials - aluminum alloy, stainless steel and Inconel alloy. The voltage in the non-defect region is depended upon the measurement lift-off. The voltage signals on defects are measured with peak values, and the peak values changed with the depth of defects. The voltage distributions for all conductive materials are the same trend.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1277-1280
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• 2005

A high-aspect-ratio and high-resolution stainless steel shadow mask for organic thin-film transistors (OTFTs) circuit has been fabricated by a new method which combines photochemical machining, micro-electrical discharge machining (micro-EDM), and electrochemical etching (ECE). First, connection lines and source-drain holes are roughly machined by photochemical etching, and then the part of source and drain holes is finished by the combination of micro-EDM and ECE processes. Using this method a $100\;\mu{m}$ thick stainless steel (AISI 304) shadow mask for inverter can be fabricated with the channel length of $30\;\mu{m}\;and\;10\;\mu{m}\;respectively.\;The\;width\;of\;connection line\;is\;150\;\mu{m}$. The aspect ratio of the wall is about 5 and 15, respectively. Metal lines and source-drain electrodes of OTFTs were successfully deposited through the fabricated shadow mask.

• The Journal of the Acoustical Society of Korea
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• v.13 no.6
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• pp.45-49
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• 1994

In this paper, photoacoustic image processing system was constructed by using 2W CW $CO_{2}$ laser of $10.6{\mu}m$ wavelength and PZT 5A acoustic transducer. Stainless steel of 5mm thickness was used as a sample in experiment. Three line cracks of $50{\mu}m$ in each width and depth were made by using plasma on the surface of the sample. Also, each gap among their lines was $200{\mu}m$ and $300{\mu}m$ in width. In the scan range of $2.2mm\times2mm$ including surface defects, a good image of $50{\mu}m$ resolution had been shown when modulation frequency of CW laser was 100Hz.

• Proceedings of the Materials Research Society of Korea Conference
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• 2003.11a
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• pp.213-213
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• 2003

고온 및 고압의 가혹한 방사선 분위기에서 사용되는 핵연료 피복관은 중성자 조사 및 수소화합물의 생성 등으로 인하여 기계적 성질이 저하된다. 따라서 조사된 핵연료 피복관의 손상기준 확립과 안전성 해석을 위해서는 연성 및 강도 등 기계적 특성을 정확히 이해하여야 할 필요가 있다. 핵연료 피복관의 종 및 횡 방향 인장특성 평가를 위하여 개발된 기존의 다양한 시험법들을 비교하고, 핫셀시험에 적합한 인장시험법을 개발하였다. 피복관의 종방향 인장시편은 튜브시편 또는 게이지부 내에서 균일한 변형률 분포를 얻도록 설계된 도그본 튜브시편(그림 1)을 사용한다. 피복관의 횡방향 인장시험에 사용되는 링시편(그림 2)은 게이지부 내에서 균일한 단축 원환변형율 분포 또는 평면변형율 조건을 나타내도록 설계한다. 연소 또는 조사된 피복관으로부터 시편을 제작하기 위해서는 핫셀 내에서 작업 이 가능한 방전가공기(그림 3)를 사용한다. 피복관의 종방향 인장시험용그립(grip)은 핀-부하형이며, 횡방향 인장시험의 경우는 시험 동안 시편의 곡률이 일정하게 유지 되도록 그립의 형상 및 치수를 결정한다(그림 4). 피복관의 종 및 횡방향 강도와 변형 등 기계적 특성을 평가하기 위한 응력-변형율 곡선은 시험기의 복합 강성(K)을 고려하여 결정한다. 이상과 같이 검토된 인장시험법은 피복관의 안전성 해석(safety analysis)과 관련 규정(regulatory)에서 사용되는 피복관 손상기준(fuel damage criteria)의 개선에 필수적인 자료를 제공한다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.2
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• pp.594-603
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• 1996

It has been known that the life time of cold forging dies is shorten by the cracks and wear produced during the operation. Thus it is required to mak the same new one too often, At this time of making new ont the cutting work and electical discharge machining were mormally used. But the precision of product is declined in every times of making the mew dies due to the diffefence in dimensional accuracy arised from the electical discharge machining. Especially it can't meet the delivery date because the production was delayed for making another die. Furthemore it has the problem of increasing the production cost. Therfore inthis study we tried to solve these problems using the hobbing method instead of electical discharge machining.

• Design & Manufacturing
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• v.8 no.2
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• pp.37-40
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• 2014

A discharge electrode plays a role of shaving off workpiece with spark generated by current in discharge machining. Accordingly, for the discharge electrode, an electrode with excellent wear resistance is necessary. Generally, Graphite and Cu are used as the materials of the electrode, and recently Cu-W is mainly used as an electrode with excellent wear resistance. However, the form of the electrode generally used is produced mostly using cutting work, so a lot of costs incur if several similar forms are needed. Thus, this study developed a Cu-W electrode using Metal Injection Molding (MIM) process to produce similar forms with excellent productivity and a great quantity of electrodes in a similar form in discharge machining and carried out a discharge machining test. In developing an electrode applying MIM, predicting contraction of a product in a sintering process, a mold expansion ratio of 1.29486 was given, but the actual product showed a percentage of contraction 24% to 32%, which showed a difference of 3% to 5%. In addition, to verify wear resistance of the discharge electrode, abrasion loss was measured after the discharge.

• Journal of Powder Materials
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• v.20 no.4
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• pp.285-290
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• 2013

$Ti_2AlN$ composites are a laminated compounds that posses unique combination of typical ceramic properties and typical metallic(Ti alloy) properties. In this paper, the powder synthesis, SPS sintering, composite characteristics and machinability evaluation were systematically conducted. The random orientation characteristics and good crystallization of the $Ti_2AlN$ phase are observed. The electrical and thermal conductivity of $Ti_2AlN$ is higher than that of Ti6242 alloy. A machining test was carried out to compare the effect of material properties on micro electrical discharge drilling for $Ti_2AlN$ composite and Ti6242 alloy. Also, mixture table as a kind of tables of orthogonal arrays was used to know how parameter is main effective at experimental design. Consequently, hybrid $Ti_2AlN$ ceramic composites showed good machining time and electrode wear shape under micro ED-drilling process. This conclusion proves the feasibility in the industrial applications.

• 전기의세계
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• v.38 no.1
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• pp.21-30
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• 1989

가스 절연개폐장치(GIS)에 있어서 단로기 또는 차단기의 개폐조작시나 자락고장이 생겼을 때는 급준과도전압(VFT)가 발생한다. 이 급준파의 크기는 단로기의 개폐조작시 재점호가 일어날 때가 대지절연파괴를 일으킬때의 극간전압차에 의하여 결정되며, 반사와 전반에 의해 중첩된 진행파로 되는 이른바 급준과도과전압(VFTO)로 된다. 이 VFT의 상승율은 표준뢰임펄스전압보다 크며, 최초의 파두장은 4-7[ns]의 것도 있다. 또 이 VFT전압은 GIS내부 뿐만 아니라 가공 송전선과 대지간, GIS의 용기와 대지사이 등 외부에도 나타난다. 따라서 GIS의 내부와 외부에서 VFT의 스트레스가 나타나므로 GIS의 설계시에 충분히 고려하여야만 된다. 지락고장에 의해 발생되는 용기과도전압(TEV)도 불꽃방전시에는 인가전압의 2배 정도로 되는 경우도 있으므로 절연설계 및 현장시험시에 고려할 필요가 있다. 단로기의 개폐조작시 발생하는 VFT의 피이크치를 최악의 경우로 상정할 때는 절연레벨을 상당히 저하시키며, 특히 GIS내에 돌기물과 같은 이물질이 존재하여 불평등전계를 형성할 때는 절연파괴전압이 대단히 전하된다. 변압기나 부싱 등과 같은 전력기기에서는 외함과 접지사이의 전압을 제한하여 설계할 필요가 있으며 용기와 대지사이의 외부과도과전압(FTO)를 저감시키기 위해서는 GIS의 외함을 각각 분할하여 제작할 필요가 있다.