• Title/Summary/Keyword: 방전액

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탈이온수를 절연액으로 사용한 깊은 구멍 가공

  • 서동우;이상민;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.244-244
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    • 2004
  • 다양한 산업 분야에서 세장비가 높은 구멍 가공의 필요성이 증가하고 있다. 방전 가공은 세장비가 높은 미세 구멍을 가공하는데 매우 효과적인 방법이다. 그러나 일반적인 방전 가공으로는 세장비가 5이상 되는 깊은 구멍을 가공하기가 쉽지 않다 구멍을 가공할 때에 일정 깊이 이상으로 가공이 진행되면 가공 부스러기가 쉽게 배출되지 못하여 방전 집중 현상과 아크 방전이 일어나게 된다. 이로 인해 깊은 구멍 가공이 불가능하게 된다. 그러나 절연액에 초음파를 부가하여 가공을 하면 공구와 가공물 사이의 기공 부스러기가 분산되어 방전 집중 현상과 아크 방전 현상이 사라지고 가공이 원활히 이루어진다.(중략)

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Influence of Electrical Conductivity of Dielectric on Machinability of W-EDM (방전액의 전도율이 와이어방전가공성에 미치는 영향)

  • Kim, Chang-Ho;Hur, Kwan-Do;Kwon, Taek-Hwan
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.64-70
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    • 2001
  • This work deals with the electrical conductivity of dielectric and cobalt percentage on output parameters such as metal removal rate and surface roughness value of sintered carbides cut by wire-electrical discharge machining (W-EDM). To obtain a precise workpiece with good quality, some extra repetitive finish cuts along the rough cutting contour are necessary. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. To obtain a good surface equality without cracks, 4 finish-cuts were necessary by reducing the electrical energy and the offset value.

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A Study on the Effects of Semi-Gel Electrolyte in Electricity Storage Battery (Semi-Gel 전해액이 전력저장용 배터리에 미치는 영향에 관한 연구)

  • Jeong, Soon-Wook;Ku, Bon-Keun
    • Journal of the Korean Applied Science and Technology
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    • v.29 no.2
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    • pp.193-198
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    • 2012
  • The following results are from the test of semi-gel electrolyte to store energy efficiently and use advanced VRLA batteries by photovoltaic and wind power generation. Semi-Gel electrolyte with Silica 5% became Gel after 1 and half hour. It shows it is the most suitable time that the electrolyte can be absorbed into the separator and active material of plate to be gel. The test also says that semi-gel electrolyte shows the much better performance for low-rate discharge and the liquid electrolyte is good for high-rate discharge because the reaction rate of gel electrolyte is slower than liquid one for high-rate discharge performance. The test with DOD10% and DOD100% says that 5% silica electrolyte shows much better performance for life efficiency than liquid one. Because semi-gel electrolyte increase the efficiency of gas recombination at the chemical reaction of VRLA battery and it makes minimizing the reduction of electrolyte. Using the 5% silica electrolyte in order to improve the stroage efficiency and life performance for photovoltic and wind power generation, it causes improving by 4.8% for DOD100% and 20% for DOD10%.

Experimental Study on the WEDG Characteristics of WC-Co -Relationship between Surface Integrity and Dielectric Conditions- (WEDG법에 의한 WC-Co의 가공특성의 실험적 연구 -가공액환경에 따른 표면특성-)

  • 정태현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.246-251
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    • 2000
  • In this paper, Wire electric discharge grinding(WEDG) method for manufacturing the micro shaft was introduced and the machining characteristics was investigated. from the experimental results, it was concluded that high surface integrity could be obtained by use of dielectric fluid spraying method and small capacitive condenser.

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An Improvement of the Characteristics of Pasted Cadmium Electrodes by Electrolytes in Ni/Cd Battery (Ni/Cd 전지에서 전해액에 의한 페이스트식 카드뮴 전극 특성 향상)

  • Han, Min-Young;Lee, Wan-Jin;Lee, Woo-Tai;Kim, Sun-Il;Kim, Jin-Hwan
    • Applied Chemistry for Engineering
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    • v.10 no.8
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    • pp.1192-1199
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    • 1999
  • The morphology changes of cadmium hydroxide into ${\gamma}$ phase by eletrolytes were carried out to improve the high rate charge and discharge efficiency of pasted cadmium electrodes. KOH solutions with different concentrations of NaOH were used as eletrolytes. It was found that the utilization of active material of cadmium electrode was the best in an electrolyte with 1.82 M NaOH. The amount of ${\gamma}-Cd(OH)_2$ increased in proportion to the concentration of NaOH. The surface area measurement showed that an active material which contained mainly ${\gamma}-Cd(OH)_2$ had a higher specific surface area than an active material of ${\beta}-Cd(OH)_2$. In a sealed cell, the discharge capacity was improved at high rate charge and discharge (1.0 C, 2.0 C) by using an electrolyte with NaOH. Furthermore, these improved performances were maintained up to 500 cycles at 1.0 C rate charge and discharge cycles.

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Influence of Electrical Conductivity of Dielectric on Machinability of W-EDM (방전액의 전도율이 와이어방전가공성에 미치는 영향)

  • Kim, Chang-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.322-328
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    • 2002
  • In wire-electrical discharge machining (W-EDM), the dielectric plays an important role as the working fluid. It affects the material removal rate and the properties of the machined surface. This paper deals with the effects of the electrical conductivity of dielectric and cobalt percentage of sintered carbides on the machining characteristics and the machined surface integrities with deionized water as dielectric. A series of experiments have been performed on sintered carbides having different cobalt contents. Experimental results show that a higher cobalt content of WC decreases the metal removal rate and worsens the surface quality. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface integrities of rough-cut workpiece, wire electrode, and debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. By energy dispersive spectrometry(EDS), it is confirmed that micro cracks and some of electrode material are found on the workpiece surface.

Experimental Study on the WEDG Machining Characteristics of Dielectric Conditions (가공액 환경에 따른 WEDG가공특성의 실험적 연구)

  • 정태현;배순흥;박규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.894-897
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    • 2000
  • 본 연구에서는 초미세 형상부품의 제작기술로서 방전가공기술의 활용을 전제로 하여, WEDG(Wire electric discharge grinding: WEDG)가공에 있어서 가공액의 공급방식을 포함한 공급환경이 표면상태에 미치는 영향에 관하여 조사하였다. WEDG법을 이용한 형상가공에 있어서는 단위 방전 펄스당의 에너지를 극소화하여 제거단위를 미세화함으로서 가공정밀도(가공표면 및 가공형상의 정밀도)를 향상시키는 것이 가능하다.(중략)

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Electrical Conductivity of Dielectric on WEDM Characteristics (WEDM 가공특성에 대한 방전액의 전기전도율의 영향)

  • Kim, Chang-Ho;Yeo, Hong-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1800-1808
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    • 2003
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire-electrical discharge machining(W-EDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute particles(gap debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).

Machining Characteristics of WEDM due to Electrical Conductivity of Dielectric (방전액의 전도율의 변화에 따른 와이어방전가공의 가공특성)

  • Kim, Chang-Ho;Kang, Jae-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.15-21
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    • 2006
  • This work deals with the electrical conductivity of dielectric on output parameters such as metal removal rate and surface roughness value of a carbon steel(SM25C) and sintered carbides cut by wire electrical discharge machining (WEDM). Dielectric has several functions like insulation, ionization, cooling, the removal of waste metal particles. The presence of minute metal particles(debris) in spark gap contaminates and lowers the breakdown strength of dielectric. And it is considered that too much debris in spark gap is generally believed to be the cause of arcing. Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a lower metal removal rate because the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. Debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. Micro cracks and some of electrode material are found on the workpiece surface by energy dispersive spectrometer(EDS).

The effects of electrolyte composition and water contents in manganese dioxide cell

  • Lee, Wan-Koo
    • Journal of the Korean Professional Engineers Association
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    • v.18 no.3
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    • pp.45-54
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    • 1985
  • 이산화망간 건전지에 실사용되고 있는 전해액 ZnCl$_2$-$H_2O$의 조성 변화에 따른 건전지의 특성변화를 비교 검토하여, 건전지성능향상의 기본인자 및 그 변화정도를 조사코자 하였다. ZnCl$_2$ 주사용 전지계는 특히 중부하연속방전이 우수하였으며 그 이유로는 농도분극현상이 적음에 기인되며 이는 $Zn^{++}$이 본계에서는 쉽게 이동함에 있다고 간주되며 그 $Zn^{++}$ 이온의 바른 이동은 이론치보다도 다량사용하게 되는 물의 역할에 기인되고 방전에 직접 필요한 수분량과, 기타의 목적 즉 반응 침전물의 재용해, ion carrier 등으로서 이용되는 수분량은, MnO$_2$와의 비율 및 방전 부하크기에 따라 다르다.

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