• Title/Summary/Keyword: 발효건조기

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업체탐방 - 삼성시스템(주)

  • Kim, Dong-Jin
    • KOREAN POULTRY JOURNAL
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    • v.50 no.4
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    • pp.123-127
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    • 2018
  • 양계기자재 산업이 대형화 규모화 되면서 지속적인 연구와 투자, 노력이 없이는 현재의 산업발전에 부응할 수 없는 것이 현실이다. 1987년 양계산업이 자동화에 눈을 돌리고 매년 급성장을 기록할 즈음 설립된 삼성시스템(주)(당시 나우산업)은 온풍기(열풍기), 급이기, 급수기, 발효건조기 등을 제작 납품하는 업체로 꾸준한 성장해 왔으며, 지금도 기술력과 제품의 우수성을 인정받아오고 있다. 본고는 경기도 화성시 양감면에 위치한 삼성시스템(주)를 방문하였다.

Effects of Operating Temperatures on Decomposition and Physicho-chemical Properties of Food Wastes in a Fermentation Dryer (발효건조장치의 가동온도가 음식물쓰레기의 분해 및 이·화학성에 미치는 영향)

  • Seo, Jeoung-Yoon;Park, Ju-Won;Lee, Young-Hyeung
    • Journal of the Korea Organic Resources Recycling Association
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    • v.8 no.1
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    • pp.97-102
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    • 2000
  • This study was carried out to investigate the effects of operating temperatures on decomposition and physicho-chemical properties of household food wastes in a fermentation dryer, which was manufactured by Samwoo Co. Ltd. The household food wastes of 100 kg can be put and dried in this dryer at once. The experiments were performed at each temperature of $35^{\circ}C$, $45^{\circ}C$, $55^{\circ}C$ and $70^{\circ}C$ for two days respectively. The samples taken at the fixed time were dried at $105^{\circ}C$ and analyzed to find the decomposition rate and the concentration of each substance. The results obtained were as follows: The decomposition rate at 35 and $70^{\circ}C$ was the highest and showed the similar tendency during the experimental period. The higher the operating temperature was, the faster the water content of the composting material reduced. pH value increased at the operating temperature of 55 and $70^{\circ}C$ and was higher than at the other operating temperatures. Nitrogen content did not show any tendency during the experimental period. $P_2O_5$ and CaO content increased during the experimental period but MgO, $K_2O$ and NaCl were not accumulated. Cu content based on dry matter was in the range of ND~100.4 mg/kg and Cd, Pb and Cr were not detected.

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업체탐방 - 두루텍

  • Kim, Dong-Jin
    • KOREAN POULTRY JOURNAL
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    • v.49 no.9
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    • pp.131-135
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    • 2017
  • 식품위생에 대한 중요성이 날로 높아지고 있다. 특히 양계분야에서는 계란의 오파란에 대한 처리에 어려움이 현실로 다가서고 있으며, 부화중지란에 대해서도 환경적인 문제에 직면하면서 보다 효율적인 처리방법에 관심이 집중되고 있다. 이러한 문제를 해결하기 위해 두루텍 박성규 대표는 생균제, 면역증강제는 물론 오파란 처리기를 통해 축산분야의 환경개선 및 축산발전을 위해 노력해 오고 있다. 두루텍은 2015년 기술보증기금으로부터 벤처기업 인정을 받을 만큼 창의적이고 진취적인 업체로 창업 2년만에 공장을 확장 이전할 정도로 성장하였으며, 제품의 우수성을 인정 받으면서 농가들로부터 주문이 증가하고 있다. 두루텍에서는 '계란을 이용한 기능성 보조사료의 생산 기술', '계란 사료용 발효건조기', '오파란처리기', '오파란을 이용한 재활용사료 조성물 및 그 제조방법'에 대해 특허를 받는 등 발효건조 및 오파란 처리분야에서는 실력을 인정받고 있다.

Fermentation Characteristics of Ice Wines Prepared with Freeze-dried Muscat Bailey A Grapes (동결건조 Muscat Bailey A 포도로 만든 아이스와인의 발효 특성)

  • Jeon, Eun-Jeong;Kim, Jae-Sik
    • Korean Journal of Food Science and Technology
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    • v.46 no.2
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    • pp.173-179
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    • 2014
  • The fermentation characteristics of ice wines made from freeze-dried Muscat Bailey A grapes were determined. Muscat Bailey A grapes were concentrated to 34.8 and $40.8^{\circ}Bx$ by freeze drying and were then fermented. The content of reducing sugar was 0.3% in conventional wine after fermentation, but was 21.5 and 23.9% in ice wines at 34 and $40^{\circ}Bx$, respectively. The content of alcohol was 9.6% in conventional wine but was 10.3 and 10.6% in ice wines at 34 and $40^{\circ}Bx$, respectively. It was observed that the red and violet colors of ice wines at 34 and $40^{\circ}Bx$ became dominant compared to the controls. In sensory evaluation studies, ice wines at 34 and $40^{\circ}Bx$ showed higher intensities in color, flavor, and overall preference.

Flow analysis of fermenter, digester and dryer environmental in energy facilities (환경 에너지 시설 내 발효조, 소화기 및 건조기 유동해석)

  • Jeon, Yong-Han
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.28-33
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    • 2019
  • In this study, the flow analysis of fermentation tank, digester and dryer, which are the main equipment in environmental energy facilities, was carried out. Numerical analysis was carried out with the size of the actual plant, and 3D modeling program CATIA V5 R16, grid generation program Gambit, and general purpose flow analysis package ANSYS-FLUENT (v13) were used. Simulation results of the carrier gas flow analysis in the STD dryer using the computational fluid dynamics program showed that the carrier gas smoothly circulated between the shells of the dryer and the flow was uniformly distributed without stagnation or flow. It is also predicted that rotational flow due to shell rotation is active. The average flow velocity of carrier gas in the STD dryer was estimated to be about 0.196m / s, and the average temperature of the carrier gas was calculated to be 424K. Due to the relatively slow carrier gas velocity and high average temperature, the water content of the sludge can be effectively lowered.

The Method Research for Development of Pellet Using Suljigemi (술지게미를 이용하여 펠릿화 개발을 위한 방법 연구)

  • Noh, Seung-Hyun;Choi, Joo-Yeol;Jo, Min-Jung;Jeong, Jae-Min;Choi, Seong-Won;Lee, Jung-Yun;Lee, Jung-Bok;Kim, Dae-Nyeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.246.2-246.2
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    • 2010
  • 본 연구는 저탄소 녹색성장의 국가 정책에 맞추어 주류 제조과정에서 발생하는 생전분발효 부산물인 주박(酒粕, 술지게미)을 펠릿화(pellet) 하는 것이 목적이다. 주류 제조과정에서 발생하는 주박을 100g당 물 100ml 비율로 섞어 충분히 반죽 후 녹즙기로 압축 성형화 하는 과정을 대신 하여 주박을 뽑았다. 이 주박을 온열 건조기에서 20시간이상 건조 시키면 완성이 된다. 주박펠릿은 폐기물을 재활용한 것이기 때문에 열량-가격대비를 비교해 보았을 때 등유 8950kcal-1000원/L, 경유 9050kcal-1433원/L, 면세경유 9050kcal-821/L, 우드 1812kcal-400원/kg, 주박 1989kcal-200원/kg으로 훨씬 저렴하며 열량도 높다. 주류업체에서 주박을 폐기물 처리하므로 가격 책정은 어렵다. $CO_2$ 발생량도 적어 온실가스를 절감시킬 수 있는 친환경적인 청정연료이다. 또한 연료로서 운송, 저장 및 보관이 편리하다. 주류업체도 주박 처리로 인해 연간 12억 정도 사용된다. 폐기물을 에너지화 함으로써 타 신재생에너지에 비해 초기 투자 비용이나 연료비가 저렴하다. 그리고 태우고 남은 회분은 토양개량제로 다시 재활용 되기 때문에 무해백익하다. 현재 폐목재를 사용한 우드펠릿은 원료를 수입해야 한다는 점과 삼림자원의 부족시 문제가 발생할 수 있다. 그리고 폐목재를 분쇄한 후 가공 및 성형을 해야 하기 때문에 주박이 효율성이 좋다. 현재 세계에서 가장 많이 사용되고 있는 석유나 화석연료의 매장량이 고갈 되어가고 있다. 하지만 주박은 술이 사라지지 않는 한 계속적으로 발생하기 때문에 무궁무진하게 사용이 가능하다. 또한 주류 제조시 발생하는 주박은 바로 성형 및 가공이 용이하다. 현재 주박으로 만든 펠릿은 전 세계적으로 전무하다. 막걸리 및 전통술의 특화사업으로 주박량은 더욱 증가하고 있다. 더욱이 2012년부터 해양 투기 금지로 주박 폐기물 처리가 힘들어진다. 주박 폐기물을 펠릿화해서 에너지원으로 사용하면 해결이 된다. 주박의 에너화를 통해 재생산의 열원으로 사용되고 펠릿을 연료원과 더불어 기계적인 시스템을 개발한다면 저탄소 녹색성장인 국가 정책과 부합된 미래형 에너지가 될 것이다.

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[Kimchi Pill] Preparation of a Kimchi Pill Using Cyclodextrin ([김치환] Cyclodextrin을 이용한 김치환의 제조)

  • Ann Yong-Geun;Lee Kyung-Haeng
    • The Korean Journal of Food And Nutrition
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    • v.18 no.3
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    • pp.207-218
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    • 2005
  • In room temperature, Kimchi becomes acidified and a little decayed, scenting a bad smell, and It couldn't be well kept. But if it should be made into a pill, it could be preserved for a long time for marketing, with nutrition highly concentrated as well as with no scent. Therefore, making Kimchi into a pill needs drying. When dried Kimchi, lactic acid and fragrant ingredient will vanish along with volatilization. The cyclodextrin(CD) as a stabilizer shows that the protecting rate of volatility of lactic acid in Kimchi is higher before than that of after fermentation, and it is higher at the addition $2\%\;than\;of\;1\%$ in case of Kimchi with CD. But it doesn't give much effect on total sugar, reducing sugar, protein and amino acid. Evaporation rate of lactic acid is the least in freeze dry, and natural dry, heat dry come next, respectively. In heat dry, if dried at more than $60^{\circ}C$ for a long time, Kimchi exudes boiling and scorched scent, causing bitter taste. The result of HPLC with superose 12 column at 280nm and 210nm shows that place and amount of main peak is almost the same, but the distribution of other peaks are different, with the revelation of various peaks like peptide and amino acid. The Kimchi pill made by the addition of $1\%$ CD shows that concentration is eight times higher than general Kimchi, total sugar is $14.4\%$, reducing sugar is $8.8\%$, protein is $4.8\%$, amino acid is $2.4\%$, and other contents are $74.4\%$, acidity is 32.8, and pH is 3.5 each. The result of letting 20 people with obesity, 20 patients with constipation have 30 pills(total weight 30g) three times a day for 60 days reveals they lost $2.29\%$ in weight on the average, and 7 among 20 were all relieved in constipation, and 8 responded that they experienced its efficacy.

The Effects of a Fermentation Product by Aspergillus oryzae on the in vitro Digestibilities of Dry Matter, Fiber and Protein and pH in the Fermentation Fluid of Diets for Dairy Cows (착유우 사료에 대한 Aspergillus oryzae 발효물질 첨가가 in vitro 건물, 섬유소 및 단백질 소화율과 발효액의 pH에 미치는 영향)

  • Myung, Yoon-Ah;Park, Duk-Sub;Lee, Soo-Kee;Park, Jong-Soo;Kim, Yong-Kook
    • Korean Journal of Agricultural Science
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    • v.29 no.2
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    • pp.20-34
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    • 2002
  • This study was conducted to examine the effects of an Aspergillus oryzae fermentation culture on the in vitro digestibilities of dry matter, crude fiber, acid detergent fiber (ADF), neutral detergent fiber (NDF), crude protein, and pH in in vitro experiment of diets for dairy cows. A fungal species, Aspergillus oryzae was supplied by Korea Research Institute of Bioscience and Biotechnology, Daejeon, Korea (KCTC 1229). The experimental diets were commercial compound feed (concentrate) and total mixed ration (TMR) for lactating cows, of which chemical analyses were determined at Research and Development Institute, Woosung Feed Co., Ltd., while the digestibilities were done at the laboratory of Chungnam National University. Aspergillus oryzae culture products were added to compound feed and TMR at the rate of 0, 1.0, 2.0, 3.0% respectively. The experimental diet with the rumen fluid sampled from Holstein fresian milking cows were used and digested for 24 hrs, 48hrs and 72hrs in the shaking incubator. The residues of the digesta were digested for 48hrs in the incubator in which put 30ml of 0.1N HCl with 0.2% pepsin at $39^{\circ}C$. The final precipitates were dried for 48hrs in the drier at $60^{\circ}C$. These experimental procedures were triplicated to determine the in vitro digestibility of dry matter, crude fiber, ADF, NDF, crude protein and pH. Compared to control diet, not added Aspergillus oryzae, the DM digestibility of fungal diets were improved 2.1%(63.1%), 9.7%(68.5%) and 9.0%(68.0%) for 24 hour fermentation in compound feed while 4.8%(60.0%), 6.4%(61.1%) and 2.9%(58.8%) in TMR. On the contrary, for 48 hour and 72 hour digestibilities, the effects of Aspergillus oryzae culture on the digestibility of dry matter were relatively lowered compared to 24 hour digestibility. Referring to the digestibility of dietary fiber, Aspergillus oryzae was believed to significantly improve digestibilities of crude fiber, ADF and NDF. Those were increased up to 13.3%(53.3%) for 24 hour fermentation, while 2.4%(54.6%) for 3.0% added for 72 hour fermentation in compound feed. However, there were no significant differences among the treatments for the inclusion rate of Aspergillus oryzae, even though the more inclusion rate, the better digestibility. The protein digestibilities were significantly improved from 0.4%(79.7%) to 9.4%(71.8%) by adding Aspergillus oryzae into compound feed. However, there were no significant differences between the two experimental diets, 2.0% and 3.0% Aspergillus oryzae included diets. In case of TMR, the protein digestibilities were significantly improved from 4.0%(70.4%) to 6.3%(65.1%) by adding Aspergillus oryzae. However, there were no significant differences between the two experimental diets, 2.0% and 3.0% Aspergillus oryzae included diets. In this study, there were no significant differences among the treatments in pH. On the contrary, there were slightly decrease in pH by adding Aspergillus oryzae into experimental diets but not significant. Summarizing the results of this examination, Aspergillus oryzae fermentation culture is believed to improve the digestibilities of dry matter, fiber and crude protein in cattle diets. However, more detailed research for the mechanism of the fungal culture is required to improve ruminal environment.

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