• Title/Summary/Keyword: 발포속도

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Reinforced Polymer/Clay Nanocomposite Foams with Open Cell Prepared via High Internal Phase Emulsion Polymerization (고내상 에멀션 중합에 의해 제조된 열린 기공을 갖는 고장도 고분자/점토 나노복합 발포체)

  • Song, In-Hee;Kim, Byung-Chul;Lee, Seong-Jae
    • Polymer(Korea)
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    • v.32 no.2
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    • pp.183-188
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    • 2008
  • Reinforced open cell micro structured foams were prepared by the polymerization of high internal phase emulsions incorporating inorganic thickeners. Organoclays were used as oil phase thickener, and sodium montmorillonite was used as aqueous phase thickener. Rheological properties of emulsions increased as oil phase thickener concentration and agitation speed increased, due to the reduced drop size reflecting both competition between continuous and dispersed phase viscosities and increase of shear force. Drop size variation with thickener concentration could be explained by a dimensional analysis between capillary number and viscosity ratio. Upon the foams polymerized by the emulsions, compression properties, such as crush strength and Young's modulus were measured and compared. Among the microcellular foams, the foam incorporated with an organoclay having reactive group showed outstanding properties. It is speculated that the exfoliated silicate layers inside polystyrene matrix, resulting in nanocomposite foam, are the main reason why this foam has enhanced properties.

Morphology and Properties of Microcellular foams by High Infernal Phase Emulsion Polymerization: Effect of Emulsion Compositions (HIPE 중합에 의한 미세기공 발포체의 모폴로지 및 물성: 유화계 조성의 영향)

  • 정한균;지수진;이성재
    • Polymer(Korea)
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    • v.26 no.6
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    • pp.759-766
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    • 2002
  • Regular, spherical and isotropic open-microcellular foams having low density were prepared by the high internal phase emulsion (HIPE) polymerization mainly composed of styrene monomer and water The effects of Polymerization conditions. such as the content of water, divinylbenzene as a crosslinking agent and dodecane as a chain transfer agent, were investigated based on the tell size and foam properties. The microstructural morphology was observed using scanning electron microscopy (SEM) and the compression modulus of the foam was evaluated using compression test. The dropwise feeding of the aqueous phase into the oil phase was more effective than the batch feeding in producing the uniform and stable foam. Agitation speed and surfactant strongly influenced on the cell size and the window size between water droplets. Introduction of chain transfer agent increased the cell size, whereas it decreased the window size. Compression modulus increased with the crosslinking agent, but decreased with the chain transfer agent.

Foaming of Poly(butylene succinate) with Supercritical Carbon Dioxide (초임계 이산화탄소를 이용한 Poly(butylene succinate) 발포)

  • Son, Jae-Myoung;Song, Kwon-Bin;Kang, Byong-Wook;Lee, Kwang-Hee
    • Polymer(Korea)
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    • v.36 no.1
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    • pp.34-40
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    • 2012
  • The foaming of poly(butylene succinate) (PBS) using supercritical $CO_2(scCO_2)$ was studied. In order to improve the melt strength, PBS was modified using the reactive compounding technique. Rapid decompression of $scCO_2$-saturated PBS at a temperature above the depressed $T_m$ yielded expanded microcellular foams. The resulting foam structure could be controlled by manipulating process conditions. Experiments varying the foaming temperature while holding other variables constant showed that higher temperatures produced larger cells and reduced cell densities. Higher saturated pressures led to higher nucleation densities and smaller cell sizes. Decreasing the rate of depressurization permitted a longer period of cell growth and therefore larger cells were obtained.

Preparation and characterization of poly(dimethylsiloxane) foam prepared by hydrogen condensation reaction (수소 축합 반응에 의한 폴리디메틸실록산 미세 발포체의 제조 및 물성분석 연구)

  • Lee, Soo;Moon, Sung Jin
    • Journal of the Korean Applied Science and Technology
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    • v.33 no.4
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    • pp.802-812
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    • 2016
  • Silicone foam is very useful as flame resistant material for many industrial areas such as high performance gasketing, thermal shielding, vibration mounts, and press pads. A silicone foam was prepared through simultaneous crosslinking and foaming by hydrogen condensation reaction of a vinyl-containing polysiloxane (V-silicone) and a hydroxyl-containing polysiloxane (OH-silicone) with hydride containing polysiloxane (H-silicone) in the presence of platinum catalyst and imorganic filler at room temperature. This is more convenient process for silicone foam manufacturing than the conventional separated crosslinking and foaming systems. Funtionalized silicones we used in this experiment were consisted with a V-silicone containing 1,0 meq/g of vinyl groups and a viscosity of 20 Pa-s, an OH-silicone with 0.4 meq/g of hydroxyl groups and a viscosity from 50 Pa-s, and an H-silicone containing 7.5 meq/g of hydride groups and a viscosity of 0.06 Pa.s. The effects of compositions of functionalized silicones and additives, such as catalyst and filler on the structure and mechanical properties of silicone foam were studied. 0.5 wt% of Pt catalyst was enough to accelerate the foaming rate of silicone resins. The addition of OH-silicone with lower viscosity accelerates the initial foaming rate and decreases the foam density, but the addition of V-silicone with lower viscosity reduces the tensile strength as well as the elongation. The final foam density, tensile strength, and elogation of silicone foam prepared under the SF-3 condition increase maximum to $0.58g/cm^3$, $3,51kg_f/cm^2$, and 176 %, repectively. We found out the filler alumina also played an important role to improve the mechanical properties of silicone foams in our foaming system.

Foaming Properties and Flame Retardancy of the Foams Based on NBR/GTR Compounds (니트릴고무/타이어고무분말(GTR)를 이용한 발포체의 발포 및 난연 특성에 관한 연구)

  • Moon, Sung-Chul;Jo, Byung-Wook;Choi, Jae-Kon
    • Elastomers and Composites
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    • v.37 no.3
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    • pp.159-169
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    • 2002
  • The improvement of flame retardancy of the foams based on NBR/GTR compounds was conducted by formulating various materials i.e. NBR, GTR, inorganic and phosphorus containing flame retardants, foaming agent, cross-linking agent and activator. The foaming properties, morphology, smoke density and flame retardancy of the specimens were investigated using SEM, LOI tester, smoke density control system and cone calorimeter. The phosphorus containing flame retardant reduces heat release rate, increases the limiting oxygen index and a char formation. The inorganic flame retardant increases the limiting oxygen index and reduces heat release rate with an increased CO yield by char formation, and smoke suppressing effect. The formed char seemed to intercept the oxygen transport and heat transfer into the core area. When the composition ratios of the compounds of NBR/GTR were $100{\sim}80/0{\sim}20 wt.%$, and the ratios of the rubbers/flame retardants were $1/1.55{\sim}3.60 wt.%$, we could developed foams with low heat release rate, high limiting oxygen index($28.0{\sim}39.3$), closed or semi-closed cell of uniformity and reasonable expandability($225{\sim}250 %$).

Study on Biodegradable Polyurethane Foam for Non-lethal Weapon (비 살상 무기 개발을 위한 생분해성 발포 폴리우레탄에 대한 연구)

  • Lee, Hyang Moo;Kim, Young Hyun;Kim, Kyung Won;Cheong, In Woo
    • Journal of Adhesion and Interface
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    • v.17 no.1
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    • pp.21-28
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    • 2016
  • Foam-type biodegradable polyurethane adhesives were developed as a non-lethal weapon against illegal fishing boats. The adhesives were prepared from a hardener of polymeric methylene diphenyl diisocyanate (MDI) and a base composed of polyester and/or polyether polyols. In order to accelerate biodegradability, starch, dextrin, and amylase were added into the base, and which present about 34% degradability within 4 weeks confirmed by OECD 301C method. For proper mixing and corresponding prompt foam reaction, viscosities of hardener and base compositions were investigated in the temperature ranges from 0 to $50^{\circ}C$. For fast completion of the foam forming and corresponding adhesion, rising time was recorded in the same temperature range, and the rising time of the adhesive was varied within around 1 minute. T-peel adhesion tests with cotton fabrics were performed which showed 20.78 N/cm and 11.95 N/cm as the maximum and the average values, respectively.

A Study on the Characteristics of the Freeze Drying of Garlic (마늘의 동결건조특성(凍結乾燥特性)에 관(関)한 연구(硏究))

  • Hong, Soung Sun;Hee, Hee Myowng;Song, Hyun Kap
    • Journal of Biosystems Engineering
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    • v.13 no.4
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    • pp.38-45
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    • 1988
  • The freeze drying of garlic juice was carried out in a vacuum freeze dryer, laboratory size, by backface heating. The factors which influence the rate of freeze drying, the pressure of drying chamber, the plate temperature, the concentration and the thickness of a sample, were discussed in this study. The drying rate was in proportion to the drying chamber pressure and when the pressure was at 1.5 torr, the foaming occured on the surface of materials, so this condition was not suitable for freeze drying. As the temperature of plate increased, drying rate increased, but when the temperature was $20^{\circ}C$, it was impossible to accomplish freeze drying because the foaming and the dispersion occured in a sample. The higher the concentration of a sample was, the lower drying rate was.

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A Constitutive Equation Including Strain Rate Effect for the Expanded Polypropylene (변형률 속도가 고려된 발포 폴리프로필렌의 구성방정식)

  • Kim, Han-Kook;Cheon, Seong S.
    • Composites Research
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    • v.27 no.4
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    • pp.130-134
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    • 2014
  • The purpose of this paper is to build DB in order to Propose new constitutive equations by redefining constitutive equations for Polyurethane presented by Jeong et al. [12] based on Quasi-static test and Impact test DB of Expanded polypropylene using cylindrical specimens with 4 different densities presentsd by Kim et al. [7] for EPP foam and combining the impulse-momentum theory.

Processing of Polyurhane Microcellular Foam for Thermal Insulation (단열재용 폴리우레탄 미세포 포움의 가공)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.9 no.4
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    • pp.190-199
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    • 1997
  • 단열용도의 폴리우레탄 미세포 포움의 가공에 대한 연구를 수행하였다. 미세포 구조 를 얻기 위해서는 핵생성율을 증진시키고 균일한 분포의 기포를 생성시켜야 한다. 이를 위 해 이산화탄소 기체를 풀리올과 이소시아네이트에 각각 과포화시키고 충돌혼합하여 초음파 가진을 적용하였다. 이산화탄소 기체가 수지 내부에서 기포 내부로 확산함에 따라 기포의 성장이 조절된다고 가정하고 금형이 충전되는 동안에 금형 내부에서의 기포성장기구를 이해 하기 위하여 수치적인 방법으로 이론적 연구를 수행하였다. 경화 시간과 확산 경계를 고려 하여 최종적인 기포의 크기를 계산하였으며 반응속도론을 고려하여 중합반응동안의 폴리우 레탄의 점도의 변화를 예측하고 경화 시간을 결정하였다. 실험적으로 결정된 기체 분자수를 기준으로 하여 이론적으로 확산경계를 예측하였다. 화학적 발포제인 물과 함께 물리적 발포 제인 이산화탄소를 각각 1,2,3기압의 포화압력으로 변화시키면서 폴리올과 이소시아네이트에 포화시켜 폴리우레탄 포움을 제작하고 제작된 포움의 밀도, 열전도도, 및 기포의 수와 지름 을 측정하였다. 측정된 결과로부터 이산화탄소의 포화압력과 초음파 가진이 포움의 기포핵 생성에 미치는 영향을 살펴보았다.

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Fracture Behavior of Adhesive-Bonded Aluminum Foam with Double Cantilever Beam (접착제로 접합된 이중외팔보 알루미늄폼의 파괴 거동에 관한 연구)

  • Bang, Hye-Jin;Lee, Sang-Kyo;Cho, Chongdu;Cho, Jae-Ung;Choi, Hae-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.521-526
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    • 2014
  • In this study, closed-cell aluminum foam with an initial crack was investigated to produce an axial load-time graph. Using the 10-kN Landmarks of MTS Corporation, a 15-mm/min velocity of mode I shape was applied to the aluminum foam specimen using the displacement control method. ABAQUS 6.10 simulation was used to model and analyze the identical model in three dimensions under conditions identical to those of the experiment. The energy release rate was calculated on the basis of an axial load-displacement graph obtained from the experiment and a transient image of the crack length, and then an FE model was analyzed on the basis of this fracture energy condition. The relation between load and displacement was discussed; it was found that the aluminum foam deformed somewhat less than the adhesive layer owing to the difference in elastic modulus.