• Title/Summary/Keyword: 발포기술

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Effects of GTR and Unexpanded Expancel Powders on Thermal Conducting Characteristics of Rigid Polyurethane Foams (GTR 및 미발포 Expancel이 경질우레탄폼의 열전도특성에 미치는 영향)

  • Ahn, Won-Sool
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2846-2851
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    • 2012
  • Effects of ground tire rubber(GTR) and unexpanded $Expancel^{(R)}$ powders on the thermal conducting characteristics of rigid polyurethane foams(PUFs) were studied. Sub-micron sized GTR powders and $Expancel^{(R)}$ powders were used as the foam nucleating agents to improve the thermal insulating properties of the rigid PUFs. As the results, while the thermal conductivities of the GTR filled-PUF samples were increased linearly with GTR contents, those of $Expancel^{(R)}$ filled-PUF samples were decreased a little bit. It was considered from the results that GTR powders might predominantly play a role as the extending fillers. On the other hand, $Expancel^{(R)}$ powders could act as the foam nucleating agents based on the polar surface, showing smaller cell sized PUF with improved insulating characteristics.

The Development of IMG Integral Foaming Crashpad (IMG 발포일체성형 크래시패드 개발)

  • Choi, Sung-Sik;Kong, Byung-Seok;Park, Dong-Kyou
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.7
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    • pp.607-612
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    • 2019
  • The softness of the crashpad part is one of the important factors which affect the interior perceived quality of the vehicle interior. And while improving the softness of the crashpad part, every effort to lower the production cost has been going on. The PU foaming process for the crashpad part depends on the understanding of a lot of processes, tools and material properties. Therefore, to achieve the requirement of the customer for the interior part's visual quality, the integrated design techniques are investigated to correlate the processes, tool design, material design and the computer aided analysis. In this paper, IMG (In Mold Grain) designed concept is firstly developed to integrate the skin preforming, plastic injection molding of the substrate and the foaming process in a tool within reduced processes. Through the application of this technology, softness of crashpad is improved by 40% compared to the conventional vacuum molding method, and the existing process is reduced by 50% by integrating the injection process and the manufacturing process. And by integrating the injection mold and the skin mold and removing the foaming mold, the number of molds are reduced from 3 to 1, resulting in 20% reduction in the cost of applying a medium-sized passenger car.