• Title/Summary/Keyword: 발열 블록

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Development of 3D printer heating block using clad plate material (클래드 판재를 사용한 3D 프린터 히팅 블록 개발)

  • Won, Dae-Hee
    • Journal of the Korea Convergence Society
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    • v.8 no.4
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    • pp.199-205
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    • 2017
  • In this study, the design analysis and the explosion welding were made into a clad sheet by the convergence method in order to solve the problem of heat transfer to the guide due to the heating of the 3D printer heating block. The shear strength of the clad plate material was tested and the results were analyzed by thermal analysis, thermal conductivity and thermal imaging. The following conclusions were obtained. 3D modeling of the heating block made of copper and titanium clad plate material The thermal analysis showed that the surface temperature of the filament guide area was lower than the heating block surface temperature. The average shear strength of copper and titanium clad plate material was measured and the average value of 195.6MPa was obtained. The thermal conductivity of the heating block made of copper and titanium clad plate material was measured three times and the average value was $62.52W/m{\cdot}K$. The surface temperature of the heating block made of copper and titanium clad plate material was measured by a thermal imaging camera at a maximum of $107.3^{\circ}C$ and $183.2^{\circ}C$ at the filament guide. The temperature distribution was $89^{\circ}C$ lower than that of the existing filament.

A Study on Heat Transfer and Pressure Drop Characteristics according to Block Size and Turbulence Generator's Placement in a Horizontal Channel (블록 크기 및 난류발생기 배치에 따른 수평채널내의 열전달 및 압력강하 특성에 관한 연구)

  • Seo, Kyu-Won;Lim, Jong-Han;Yoon, Jun-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.639-647
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    • 2019
  • Recently, as the semiconductor integration technology due to miniaturization and high density of electronic equipment have developed, it is importantly recognized the application of thermal control system in order to release inner heat generated from chips, modules, In this study, we considered the heat transfer and pressure drop characteristics in a horizontal channel with four blocks using k-${\omega}$ SST turbulence model During CFD (Computational Fluid Dynamics) analysis, the parameters applied block width, block height, heat source and turbulence generator placement etc. As the boundary conditions of analysis, the channel inlet temperature and flow velocity were respectively 300 K and 3.84 m/s, the heat flux was $358W/m^2$. As a result, the heat transfer performance was decreased as the block width ratio (w/h) was increased, while it was increased as the block height ratio (h/w) was increased. In addition, as the arrangement of heat source size was increased to high heat flux from low heat flux, it was influenced by heat source size and the heat transfer coefficient showed a tendency to increase, When the turbulence generator was installed in the upper part of block No. 1 position the closely to the channel entrance, the heat transfer characteristics was greatly influenced on the whole of four heating blocks. and in oder to consider the pressure drop characteristics, we are able to select the most appropriate turbulence generator's position.

Development of Switching and Heating Devices in Embedded Rack Track for Environmental-friendly Mountain Railway (친환경 산악철도 매립형 궤도의 선로전환기 및 히팅장치 개발)

  • Seo, Sung-il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.2
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    • pp.503-510
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    • 2020
  • Eco-friendly mountain railways operate on concrete rack tracks embedded on existing sharp curved and steep roads to preserve the environment in mountainous areas. Owing to the narrow roads, single lines are inevitable, and many branches are required. In branches, previous switchers and heating devices cannot be applied, because of the limited spacing for the rack and the slow removal of thick ice. To solve these problems, a switch and a heating device have been developed. The switcher changes the line by moving the block of concrete track with hydraulic actuators. The lack of discontinuity reduces the derailment risk and makes locking simple. The heating device uses high frequency induction coils to increase the efficiency and melt the thick ice rapidly. The prototype switcher and heating device were produced and operated to prove their performance. The heating device yielded a 10 times greater efficiency than the previous one. The switcher and heating device are the essential core technologies for the operation of mountain trams in winter and contribute to the spread of mountain railways to domestic or foreign resort areas by enhancing safety and efficiency. In addition, they can provide transportation rights to local residents in poor winter traffic, and bring about tourism and local economic growth.

A Study on Improvement of Storage Safety through Quality improvement of Torpedo Propulsion Battery (어뢰 추진전지 품질개선을 통한 저장안정성 향상에 관한 연구)

  • Jang, Min-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.7
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    • pp.291-298
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    • 2019
  • We describe the improvement of insulation performance and the prevention of electrolyte leakage in a single cell in order to prevent the fuming phenomenon caused by leakage of electrolyte in a lithium secondary battery in a submerged weapon (torpedo) operated in Korea. A torpedo using lithium secondary battery as a main power source (propulsion battery) can induce the heat and fuming phenomenon, which makes it inconvenient for naval equipment operation in Korea. In the simulation test, the electrolyte of some battery cells leaked in the battery pack unit, leading to a short circuit between the main power circuit and the terminal tab of the high voltage part. We analyzed the characteristics and mechanism of the lithium secondary battery during this heat generation and fuming phenomenon. In order to prevent leakage of the electrolyte in the lithium secondary battery, the design was improved via fundamental (terminal tap enhancement) and complementary (insulation block selection and installation) measures. Comparison of the performance test before and after the improvement showed that the tensile strength of the tap terminal was improved about 2 times and the withstand voltage characteristic was improved. The application of quality improvement measures resulted in no fuming even after more than 3 years of field operation. This result is expected to improve the operation and storage stability of the torpedo propulsion cell.

A Basic Study to Use Recycled Limestone Powder as a Mixture for Secondary Concrete Products (재활용 석회석 분말을 콘크리트 2차제품 혼합재로 이용하기 위한 기초적 연구)

  • Jung, Jae-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.413-418
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    • 2021
  • In this study, as a basic study to use recycled limestone powder as a secondary product mixture for concrete, it was found that the compressive and flexural strengths were equal to or slightly improved compared to Plain up to 10% and 20% of the RLP mixing ratio, but the strength was rather decreased at 30% mixing. As a result of the heat of hydration experiment, as the RLP mixing rate increased, the heat of hydration decreased, and the elapsed time of the maximum heat was also delayed. As a result of the drying shrinkage test, as the fine powder RLP filled the internal pores of the cement mortar, the drying shrinkage decreased as the mixing rate increased. The compressive strength, water absorption rate, and compressive strength after freezing and thawing of the concrete block mixed with RLP 20% all satisfied the group standard criteria of the Korea Concrete Industry Cooperative Federation, confirming the possibility of use as a mixed material.

A Study on Tar Removal in Syngas Produced from Woodchip Gasification Using Oxidation Catalyst and Utilization of Syngas by Co-combustion (산화촉매를 이용한 우드칩 가스화 합성가스 내 타르 제거 및 합성가스 혼합연소 이용기술 연구)

  • Yoon, SangJun;Kim, YongKu;Lee, JaeGoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.175.1-175.1
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    • 2011
  • 우드칩을 포함하는 화석연료대비 발열량이 낮은 바이오매스를 가스화를 통하여 활용하는 경우 타르 및 수트를 포함하는 저열량의 합성가스가 생성된다. 이러한 합성가스를 엔진을 통한 발전, 스팀, 수소 및 화학제품 생산으로 활용하기 위해서는 고효율의 타르 정제 및 제거가 필수적이다. 특히 착화가 어렵고 연소온도 및 연소율이 낮으며, 화염구간이 좁은 저열량의 합성가스를 이용하여 스팀을 생산하기 위해서는 많은 문제점으로 인하여 기술 개발이 필요하다. 본 연구에서는 하향류식 가스화기를 이용하여 우드칩을 연료로 합성가스를 제조하였으며, 합성가스에 포함되어 있는 타르 및 수트와 같은 미반응 물질을 제거할 수 있는 집진, 세정장치를 설계 및 제작하였다. 특히 고효율 타르의 제거를 위하여 두 종류의 산화촉매를 이용한 합성가스 내 타르의 제거 연구를 수행하였다. Ru 촉매를 이용하는 경우 합성가스 내 타르의 농도를 100ppb 정도까지 저감이 가능하였다. 정제된 합성가스는 유류 혼소 버너를 통하여 보일러 연소실에서 혼합연소되어 30만kcal/h의 열을 공급함으로써 스팀을 생산 하였으며, 생성된 스팀은 블록 건조 시설에서 이용하였다.

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A Study of the Arc Stabilization for Tandem EGW (탄뎀 EGW 기법의 아크 안정화 연구)

  • Hong, Tae-Min;Park, Jong-Min;Kim, Jin-Yong;Huh, Man-Joo
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.15-15
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    • 2009
  • 최근 컨테이너선은 점차 대형화되고 있으며, 이에 따라 선체의 외판 상부의 철판 두께도 최대 80mm 까지 설계되고 있다. 블록 외판의 수직 맞대기 용접의 경우 고능률 용접기법인 Electro Gas Weldig(이하 EGW)이 적용되고 있으나, 극 후판의 경우, 기존의 한 개의 전극만으로는 적용 가능한 두께 범위의 한계가 있어 수직 맞대기 용접의 용접생산을 향상시키기 위해 2개의 전극을 사용하는 탄뎀 EGW 기법에 의한 시공법이 고려되었다. 탄뎀 EGW 기법의 시공법에 관한 보고서는 국내외에서 많이 발표되어져 왔다. 하지만 실선 적용에 있어 두께 80mm, 길이 2M 이상의 철판을 안정적으로 용접하기 위한 장애요소는 용접 중 적절한 슬래그의 배출 조절이다. 두개의 용접 와이어를 동시에 공급할 때 발생하는 슬래그를 균형있게 배출하지 못하는 경우 용융, 금속 상부에 적층되는 슬래그의 양이 증가하게 되고, 아크는 불안해져서 전극팁에의 슬래그 부착, 전극 팁의 발열 등에 의한 요인들이 송급을 불안하게 하여 연속 용접이 어려워진다. 본 연구에서는 탄뎀 EGW 기법을 실제로 현업에 적용하기 위해서는 안정적인 슬래그 배출에 착안하여 동당금의 형상에 따라 슬래그의 배출 성능을 확인하고 형상별 전류, 전압 파형을 측정하고, 파형 결과에 따라 아크 안정성을 평가함으로서 탄뎀 EGW 용접기법에 적정한 동당금을 설계한 결과를 소개하고자 하였다.

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Evaluation of the Grinding Performance of an Engine Block Honing Stone through Monitoring of Workload and Heat Generation (작업부하 및 발열 모니터링에 의한 엔진블록 호닝스톤 연삭성 평가)

  • Yun, Jang-Woo;Kim, Sang-Beom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.69-75
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    • 2019
  • Since gasoline engines are based on a combination of a cast iron liner and an aluminum block, which have different thermal properties and stiffnesses, bore shape distortion is likely to occur during honing due to uneven thermal deformation. To solve this problem, many tests and evaluations are needed to support the development of a high-performance honing stone with low heat generation. Moreover, performance evaluation, which depends on inspection and observation after work, often requires much trial and error to optimize tool design, due to challenges in the accurate interpretation of results. This study confirmed that the assessment of grinding capability was clarified by evaluating performance under severe work conditions and by in-situ measurement and recording of current consumption (workload) and heat generation during operation. As a result of using a honing stone with excellent grinding performance in engine block manufacture-in which cylinder bore distortion caused by thermal deformation during manufacture is a problem-a noticeable improvement in the degree of cylindricity was observed.

A Study of the Scene-based NUC Using Image-patch Homogeneity for an Airborne Focal-plane-array IR Camera (영상 패치 균질도를 이용한 항공 탑재 초점면배열 중적외선 카메라 영상 기반 불균일 보정 기법 연구)

  • Kang, Myung-Ho;Yoon, Eun-Suk;Park, Ka-Young;Koh, Yeong Jun
    • Korean Journal of Optics and Photonics
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    • v.33 no.4
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    • pp.146-158
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    • 2022
  • The detector of a focal-plane-array mid-wave infrared (MWIR) camera has different response characteristics for each detector pixel, resulting in nonuniformity between detector pixels. In addition, image nonuniformity occurs due to heat generation inside the camera during operation. To solve this problem, in the process of camera manufacturing it is common to use a gain-and-offset table generated from a blackbody to correct the difference between detector pixels. One method of correcting nonuniformity due to internal heat generation during the operation of the camera generates a new offset value based on input frame images. This paper proposes a technique for dividing an input image into block image patches and generating offset values using only homogeneous patches, to correct the nonuniformity that occurs during camera operation. The proposed technique may not only generate a nonuniformity-correction offset that can prevent motion marks due to camera-gaze movement of the acquired image, but may also improve nonuniformity-correction performance with a small number of input images. Experimental results show that distortion such as flow marks does not occur, and good correction performance can be confirmed even with half the number of input images or fewer, compared to the traditional method.

Fermentation of Waste Woody Biomass for the Production of Bioenergy (바이오에너지생산을 위한 목질계 폐바이오매스의 발효)

  • Cho, Nam-Seok;Choi, Tae-Ho
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.6
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    • pp.147-158
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    • 2008
  • In this study, fermentation characteristics of waste agricultural and forest biomass for production of heat energy were focused to be used in agricultural farm households. The purpose of this study was focused on seeking practical utilization of agricultural and forest biomass wastes in agricultural farm households in the form of thermal energy by means of simple fermentation process. Fermentation process was performed in terms of different raw-materials and their mixture with different ratios. Urea, lime, and bioaids were added as fermenting aids. Moisture contents of fermenting substrates were adjusted to 55~65%. In order to optimize the fermentation process various factors, such as raw-materials, moisture contents, amount of fermenting aids, and practical measurement of hot-water temperature during fermentation were carefully investigated. The optimum condition of fermenting process were obtained from hardwood only and hardwood: softwood (50 : 50) beds. In case of hardwood only the highest temperature was recorded between 60 to $90^{\circ}C$ the lowest temperature was determined to more or less $40^{\circ}C$ and the average temperature was ranged to $50{\sim}60^{\circ}C$ and this temperature ranges were maintained up to 20~30 days. The optimum amount of additives were estimated to ca. 15 kg of urea, 20 kg of bioaids, and 10 kg of lime for 1 ton of substrate. To reach the highest temperature the optimum moisture content of fermenting substrate was proved to 55% among three moisture content treatments of 45%, 55% and 65%. The temperature of hot-water tank installed in fermenting bed of hardwood : grass (50 : 50) showed very different patterns according to measuring positions. In general, temperatures in the mid- and upper-parts of substrate piling were relative higher than lower and surface parts during 45-day fermentation process. The maximum temperature of fermenting stage was determined to $65^{\circ}C$, minimum temperature, more or less $40^{\circ}C$, and average temperature was $60^{\circ}C$. The water temperature of tank exit was ranged to $33{\sim}48^{\circ}C$ during whole measuring periods. It could be concluded that fermentation process of waste agricultural and forest biomass produces a considerable amounts of heat, averaging about $50{\sim}60^{\circ}C$ for maximum 3 months by using the heat exchanger (HX-helical type).