• Resources Recycling
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• v.23 no.1
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• pp.40-47
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• 2014

Feasibility of utilizing unburned carbon residue in coal ash as a potential precursor for the production of activated carbon was assessed to seek for solution to recycle unburned carbon residue. The unburned carbon concentrate generated from the 4 stages of cleaner flotation has a grade of 87% carbon. The crystalline impurities in the concentrate included quartz and mullite. Unburned carbon had a low specific surface area of $10m^2/g$, which might be related to a high degree of coalification of domestic anthracite coal. Carbon particles were mostly porous and have a turbostratic structure. When 1g of carbon was activated with 6g of KOH powder, the highest specific surface area value of $670m^2/g$ was achieved. Low wettability of unburned carbon particles, which was resulted from high temperature combustion in a boiler, might cause poor pore formation when they were activated by KOH solution. The activated carbon produced in this study developed micropores, with an equivalent quality of general-purpose activated carbon made from coal. Hence, it is concluded that chemically treated unburned carbon can be used for water purification or an alternative to carbon black as it is.

• Resources Recycling
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• v.27 no.1
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• pp.45-54
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• 2018

This study aimed to investigate the effects of mechanical factors such as agitation speed and air rate in fly ash flotation. Specifically, we used thermal power plant fly ash with unburned carbon content of 3.4 to 3.7%. The effect of pH, agitation speed, collector dosage, and frother dosage - the key factors of froth flotation - showed unburned carbon recovery and unburned carbon content of 63% and 34%, respectively, when the dosage of safflower oil used as collector was 800 g/ton, pH was 7, agitation speed was 1,200 rpm, and frother dosage was 400 g/ton. The SEM/EDS analysis of fly ash in that case indicated that the spherical fly ash particles lowered the unburned carbon content as they floated with the air bubbles without being dissolved in the unburned carbon or settled in the ore solution. The other experiment of changing the mechanical factors such as agitation speed and air rate resulted in unburned carbon recovery and unburned carbon content of 74% and 67%, respectively, at air rate of 8 L/min and agitation speed of 900 rpm. The recovery and unburned carbon content increased as the low agitation speed and additional air injection decreased the strength of the eddy current in the ore solution and consequently prevented the floating of fine fly ash particles with unburned carbon. In addition, the recovery rate and unburned carbon increased further to 80% and 70%, respectively, showing the best performance when the agitation speed and air rate were lowered to 800 rpm and 6 L/min, respectively.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 2002.05a
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• pp.91-96
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• 2002

본 연구는 화력발전소에서 발생하는 fly ash의 재활용 분야중 하나인 fly ash 경량골재 생산과정에서 소성(sintering)온도를 결정하는 미연탄소의 연소 현상을 분석함으로서 공정에 적용 가능한 단일 입자 연소 모델 개발을 목적으로 한다. fly ash 경량골재는 미연탄소를 포함한 fly ash를 점결제를 이용하여 성형하고, 함유된 미연탄소를 연소시켜, 그 연소열을 이용하여 fly ash를 소성 시켜 형성된다.(중략)

• Resources Recycling
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• v.27 no.2
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• pp.55-62
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• 2018

This study aims to investigate the characteristics on bottom ash flotation using vegetable oils as a collector. The experiment of changing the kerosene dosage as a collector for the flotation of coal ashes, the recovery of unburned carbon and unburned carbon content were 80% and 63%, respectively, when the dosage of kerosene was 9 kg/ton. The experiment of using soybean oil as a collector to improve flotation efficiency, the recovery of unburned carbon and unburned carbon content increased to 95% and 68%, respectively, when the dosage of soybean oil was 9 kg/ton. The recovery of unburned carbon and unburned carbon content were 99% and 78%, respectively, when safflower oil containing more poly unsaturated fats with double bonds than soybean oil was 9 kg/ton. The calorific value of the unburned carbon was 5,803 cal/g, confirming that it was possible to be used as a fuel for thermal power plants. Lastly, using vegetable oil as a collector it showed higher recovery of unburned carbon and higher unburned carbon than kerosene, which was mineral oil. Moreover, oil containing a large amount of poly unsaturated fat with two or more double bonds was found to have higher unburned carbon than other vegetable oils; thus showing excellent adsorbability for unburned carbon.

• Resources Recycling
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• v.29 no.2
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• pp.37-47
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• 2020

According to Vietnam government establishes additional thermal power plant, processing the coal ash from power plant is urgent issue. This study targeted reducing unburned carbon contents in low quality fly ash to below 6% that according to international standards. As a result, the unburned carbon contents of low quality fly ash was high and irregular as 5.3~23.6%, and it was possible to reduce unburned cabon contents to under 6%, in case of unburned carbon contents below 9.8% ashes using air classification, in case of unburned carbon contents below 23.6% ashes using combined process composed of air classification and electrostatic separation.

• Resources Recycling
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• v.10 no.3
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• pp.14-22
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• 2001

For the recycle of coal fly ash generated from power stations, we developed an electrocyclone system which can separate unburned carbon form coal fly ash, based on the fact that coarse fly ash particles contain higher amount of unburned carbon and unburned carbon particles are charged positively, and pure ash particles are charged negatively on contacting each other. Additionally, guide vanes were installed in the cyclone to control the cut size. Two types of electrode, stick and grid type, were designed to investigate the effect of electrode type. Results show that by introducing an electric field inside the cyclone, the yield increases by 5 to 15e1o. But the content of unburned carbon in the clean ash does not change significantly.

• Analytical Science and Technology
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• v.15 no.6
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• pp.567-573
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• 2002

The most important and largest commercial outlet of fly ash in Korea is a replacement material of Portland cement in concrete industry. The high level of unburned carbon in ash brings about some malfunctions in concrete. Therefore, fly ash is refined to improve the quality as a concrete additive. In this process, a lot of the residual carbon is produced, and discarded now. In the present study, to find out a valuable outlet of the enriched carbon samples, the basic morphology of residual carbon in fly ash from Boryung power plant was investigated. The unburned carbon characterization included shape, size measurement, and chemical analysis was examined using scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDX).

• Resources Recycling
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• v.19 no.3
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• pp.16-23
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• 2010

Coal briquette use has dramatically increased because of high oil prices. Hence, it is necessary to develop an environment-friendly recycling technique of the coal briquette ash. The coal briquette ash contains a large amount of an unburned carbon content and a mullite with high thermal property, so it is considered to be used as raw materials of sintered eco-brick. This study aimed to investigate on how the unburned carbon affects properties of the sintered eco-brick. The eco-brick was mixed with the ratio of 50 wt% coal briquette ash having the unburned carbon 10.5 wt% and 50 wt% cullet, then being sintered at $950^{\circ}C$, which of the compressive strength was in line with the first class of the sintered clay brick standard(KS L 4201). In particular, the compressive strength of the sintered eco-brick was equal to the first class of the KS L 4201 despite the increase of mixing ratio for coal briquette ash with 1.0 wt% unburned carbon to 70 wt%.

• Resources Recycling
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• v.8 no.5
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• pp.51-58
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• 1999

The sbdy iwestlgaled ihc propa-ties of Lhe dust\ulcorner rrom fe~~oallomya ~~ufacturTeh. e chemical composition, cornpasitlon material, p d c l e sire md shapes of the bulk dust, sired dust and magnetically separated durl were mvesligaled. As the re\ulcornerulL, we suppose that the dust from &gh Carbon Fenama~~gunesMc anuiact~vingP rocess is not sufiicient as solulce material of Mn because of ale low Mn canlenl (13.5%) and complicaled composition mate~ial. The dust from Bug F!lter or AOD Proccss is mi~inlym ade up of 0.2-2 pm Mn30, (Hausmam~iu)p iutlde in spherical shape and thc Mn content is 63.190.The dust from Cooler of AOD Process is inninly made up of coarse Ca(O1-Or)zM. n,FeyO,, SiO, and fine Mn30d.

• Resources Recycling
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• v.7 no.1
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• pp.14-19
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• 1998

Tile pl~ysimchemical properties of residual or unburned carbon obtaincd from fly ash were mestigated. The carbon-enrichcd samples were extracted from fly ash by flotalion mcthod. Tnz carbon content and chemical compos~lion of t b recovered carbon sample were analyzed. The ash in the carbon sample was also examined. The unburned carbon characterization included measurement oE sire distibution, sudace area, crystal shuchlre md density.