• 제목/요약/키워드: 미세 표면 전해가공

검색결과 12건 처리시간 0.021초

전해가공과 방전가공의 기술동향 (Review of Electrochemical and Electrodischarge Machining)

  • 김유상
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2014년도 추계학술대회 논문집
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    • pp.142-144
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    • 2014
  • 전해가공(ECM)과 방전가공(EDM) 공정은 독특한 출력이 가능한 두 가지 이점이 있다. 방전가공과 전해가공은 보다 효과적이면서 거대하고, 미세한 나노 특성과 재료 가공의 정확한 3차원 복잡 형상 가공의 대안을 제공해준다. 본고에서는 학술적이고 산업적인 연구와 응용에 있어서 기예를 반영한 전해가공과 방전가공 공정의 기술적인 진전을 간략히 기술하였다.

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미세구멍 가공의 최적 절삭력을 위한 절삭조건에 관한 연구 (A Study on the optimal machinability cutting conditions of the micro-drilling)

  • 이병열;안중환;오정욱;김상준;이응숙
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.131-135
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    • 1993
  • 오늘날 전자산업, 광학기계,미세노즐 및 오리피스, 정밀공구,게이지, 고밀도 PCB 기판등 각종 산업에서 미세구멍 가공기술이 요구되고 있다. 이러한 구멍 가공에 사용될 수 있는 기술로는 드릴 가공의 기계적 가공방식 이외에 레이져가공,전자빔가공, 방전가공등의 열적가공방식과 전해가공,전해연마,화학부식의 화학적가공 방식이 있겠으나 생산성, 가공표면의 정도, 심혈가공의 어려움 등의 이유로 미세드릴을 이용한 기계적인 가공방법이 선호되고 있다. 본 연구에서는 미세구멍/가공시 가공토크에 미치는 중요 변수들의 영향을 실험을 통하여 조사하여 높은 절삭성을 발휘하는 동시에 공구의 파손도 피할 수 있는 조건을 제시하였다.

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알루미늄에 대한 미세 표면 전해가공에 관한 연구 (A study on the Micro Surface Electrochemical Machining for Aluminum Alloy)

  • 백승엽;이은상;원찬희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.214-217
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    • 2002
  • Micro Surface Electrochemical Machining has traditionally been used in highly specialized fields such as those of the aerospace and defense industries. It is now increasingly being applied in other industries where parts with difficult-to-cut material, complex geometry and tribology such as compute. hard disk drive(HDD) are required. Pulse Electrochemical Micro-machining provides an economical and effective method for machining high strength, high tension, heat-resistant materials into complex shapes such as turbine blades of titanium and aluminum alloys. Usually aluminum alloys are used bearings to hard disk drive in computer. In order to apply aluminum alloys to bearing used in hard disk drive, this paper presents the characteristics of Micro Surface Electrochemical machining for aluminum alloy.

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와이어 펄스전해가공에서 반응표면분석법을 응용한 미세박판의 홀 가공 최적 조건에 관한 연구 (A Study on the Optimal Conditions of Hole Machining of Microplate by Application of Response Surface Methodology in Wire-Pulse Electrochemical Machining)

  • 송우재;이은상
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.141-149
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    • 2017
  • Due to the inaccuracy of micro-machining, various special processing methods have been investigated recently. Among them, pulse electrochemical machining is a promising machining method with the advantage of no residual stress and thermal deformation. Because the cross section of the wire electrode used in this study is circular, wire-pulse electrochemical machining is suitable for micro-hole machining. By applying the response surface methodology, the experimental plan was made of three factors and three levels: machining time, duty factor, and voltage. The regression equation was obtained through experiments. Then, by referring to the main effect diagram, we fixed the duty factor and machining time with little relevance, and solved the equation for the target 900 microns to obtain the voltage value. The results obtained from the response surface methodology were approximately those of the target value when the actual experiment was carried out. Therefore, it is concluded that the optimal conditions for hole processing can be obtained by the response surface methodology.

전해 프로세스에 의한 미세축 가공시 형상 및 직경 제어 (Shape and Diameter Control of Microshafts in Electrochemical Process)

  • 임영모;임형준;김수현
    • 한국정밀공학회지
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    • 제18권5호
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    • pp.50-56
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    • 2001
  • Fabrication methods are shown to produce slender and cylindrical tungsten shafts by electrochemical etching. The shape of microshatf formed by electrochemical etching is determined by the combination of two conflicting factors, i.e., initial shape and diffusion layer. We can obtain a desirable shaft profile by adjusting the thickness gradient of diffusion layer. The diameter of microshaft is controlled by mathematical model based on relation between process parameters and diameter.

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미세 레이저 가공의 표면코팅 후 전해 에칭 (Laser Micro Machining and Electrochemical Etching After Surface Coating)

  • 김태풍;박민수
    • 한국정밀공학회지
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    • 제30권6호
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    • pp.638-643
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    • 2013
  • Laser beam machining (LBM) is fast, contactless and able to machine various materials. So it is used to cut metal, drill holes, weld or pattern the imprinted surface. However, after LBM, there still leave burrs and recast layers around the machined area. In order to remove these unwanted parts, LBM process often uses electrochemical etching (ECE). But, the total thickness of workpiece is reduced because the etching process removes not only burrs and recast layers, but also the entire surface. In this paper, surface coating was performed using enamel after LBM on metal. The recast layer can be selectively removed without decreasing total thickness. Comparing with LBM process only, the surface quality of enamel coating process was better than that. And edge shape was also maintained after ECE.

니티놀 형상기억합금의 표면 거칠기 향상 및 미세 버 제거를 위한 마이크로 전해연마의 가공특성 분석 (A Study for Improving Surface Roughness and Micro-deburring Effect of Nitinol Shape Memory Alloy by Electropolishing)

  • 신민정;백승엽;이은상
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.49-54
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    • 2007
  • Electropolishing, the anodic dissolution process without contact with tools, is a surface treatment method to make a surface planarization using an electrochemical reaction with low current density. Nitinol is a metal alloy composed of Ni and Ti around 50% respectively which has shape memory effect. Nitinol can be put various applications which require purity and high pricision surface of products. The aim of this study is to investigate the characteristic of electropolishing effect for nitinol workpieces. In order to analyze the characteristics of electropolishing effect, surface roughness and micro-burr size were measured in terms of machining conditions such as current density, machining time and electrode gap. The tendencies about improvement of surface roughness and deburring effect by electropolishing for nitinol workpieces were determined.

전해 구리도금된 활성탄소섬유의 NO 환원반응 메카니즘 (NO Reduction Mechanism of Electrolytically Cu-plated Activated Carbon Fibers)

  • 신준식;박수진;김학용;이덕래
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 2003년도 봄 학술발표회 논문집
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    • pp.309-310
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    • 2003
  • 활성탄소 (activated carbons, ACs)는 넓은 비표면적을 가지고 있어 흡착용량이 크며, 발달된 미세공을 가지고 있기 때문에 오염물질의 제거능력이 높을 뿐만 아니라 경제적, 환경 친화적인 측면에서도 유리하다. 특히 섬유화된 할성탄소섬유 (activated carbon fibers, ACFs)는 균일한 세공이 표면에 노출되어 있어 흡착속도가 빠르며, 안정성과 재생성이 좋고 섬유상이기 때문에 가공이 용이하며 직포, 부직포, 시트 등의 형태로 만들어져 용매회수, 공업제품의 정제, 오폐수의 처리시설, 소각시설의 유해 배기가스의 흡착등에 널리 사용되고 있다.[1,2] (중략)

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마이크로 금 전해 도금 구조물의 잔류응력 측정 (Residual Stress Measurement of Micro Gold Electroplated Structure)

  • 백창욱;안유민
    • 한국정밀공학회지
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    • 제17권12호
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    • pp.195-200
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    • 2000
  • In order to find a residual stress in the micro-machined beam, first natural frequency of the beam that has the residual stress inside is analyzed using the Rayleigh's energy method. Micro gold electroplated structure is fabricated by surface micro-machining process. The made structure is clamped-clamped beam and its 1st natural frequency is measured by resonance method. For the better estimation of the residual stress, an equivalent length of micro-machined beam to ideal beam is calculated by FEM. The residual stress is estimated from the equivalent length and the measured natural frequency.

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