• 제목/요약/키워드: 미세 방전 가공

검색결과 98건 처리시간 0.03초

Micro-EDM 공정을 이용한 미세 형상 가공 (Machining of Micro-scale Shapes using Micro-EDM Process)

  • 김영태;박성준;이상조
    • 한국정밀공학회지
    • /
    • 제20권9호
    • /
    • pp.109-117
    • /
    • 2003
  • With development of high advanced technologies and skills, micro machining techniques also are being more functional and smaller. Some of the recently developed micro machining technologies are micro drilling, micro EDM, WEDG, LBM, micro milling, micro UVM etc. In these micro machining techniques, Micro -EDM is generally used for machining micro holes, pockets, and micro structures in difficult-cut-materials. For machining micro structures, first of all, tool electrode should be fabricated by WEDG process. In micro-EDM, parameters such as peak current, pulse width, duration time are very important to fabricate the tool electrode and micro structures. Developed experimental equipments are composed of RLC circuit with PWM. In this paper, using developed micro EDM machine, the characteristics of micro electro discharge machining are investigated at micro holes, slot, and pocket machining etc. Also the trends of tool wear are investigated in case of hole and slot machining.

WEDG 방법을 이용한 마이크로 구조물 가공용 미세공구 제작 (Fabrication of Micro Tool Electrode for Machining Micro Structures using Wire Electrical Discharge Grinding(WEDG))

  • 박성준;안현민;이교승
    • 한국공작기계학회논문집
    • /
    • 제14권5호
    • /
    • pp.13-20
    • /
    • 2005
  • Micro EDM process is generally used for machining microholes, cavities, and three dimensional shapes. For machining micro structures, first of all, micro tool electrode is indispensable and WEDG system is proposed for tool fabrication method. When using WEDG, its machining characteristics are highly affected by many EDM parameters such as applied voltage, current, rotation speed, capacitance, and pulse duration. Therefore, the design of experiment is introduced to fully understand the effect of the EDM parameters on machining tool electrode. And an attempt has been made to develop the mathematical model for predicting the size of the tool electrode by calculating spark distance. The suggested model was verified with experiment and predicted working gap distance is in good accord with the measured value.

마이크로 방전 밀링을 이용한 미세 구조물 제작 (Fabrication of 3D Micro Structure Using Micro Electrical Discharge Milling)

  • 이병욱;이상민;김보현;주종남
    • 한국정밀공학회지
    • /
    • 제21권9호
    • /
    • pp.41-47
    • /
    • 2004
  • As mechanical structures are minimized, the demand on micro dies and molds has increased. Machining complex 3D shapes requires fabrication procedures for preparing the electrodes. Micro electrical discharge milling using a simple shape electrode can produce 3D micro structure. In this paper the machining characteristics of micro electrical discharge milling according to depth of cut and capacitance are investigated. The machining time is diminished when simple tool-paths and algorithms for changing the feedrate are applied. But a distorted bottom shape and a tapered wall shape are inevitable after machining. The distorted bottom shape and the taper angle of wall are reduced by finish machining.

유연 회전축의 다물체 동역학 모델링 및 위상 조절법을 이용한 진동 제어 (Multi-Body Dynamic Modeling for a Flexible Rotor and Vibration Control using a Novel Phase Adjusting Technique)

  • 정훈형;조현민;김재실;조수용
    • 한국기계가공학회지
    • /
    • 제10권1호
    • /
    • pp.87-92
    • /
    • 2011
  • This article proposes a new technique of the dynamic model using multi-body dynamic analysis tool for a flexible main spindle rotor system with a novel phase adjusting control technique for the purpose of an active control of rotor vibration. The dynamic model is used as a plant model. Also in order to make control system, a component parameters and phase controller is composed and simulated by SIMULINK. The vibration is reduced to 50%. Therefore the ADAMS dynamic model for the flexible main spindle rotor and the phase adjusting control techniques may be effective for the suppressing the vibration and helpful for the future active control for rotor vibration.

블록직선이송 방전연삭에 의한 미세전극 가공 및 그래핀 강화 알루미나 복합소재의 마이크로 홀 가공특성 (Fabrication of Micro-electrodes using Liner Block Moving Electrical Discharge Grinding and Characteristics of Micro-hole Machining of Graphene Nanoplatelet-reinforced Al2O3Composites)

  • 정현아;이창훈;강명창
    • 한국기계가공학회지
    • /
    • 제16권1호
    • /
    • pp.149-156
    • /
    • 2017
  • Graphene nanoplatelet (GNP)-reinforced alumina ($Al_2O_3$) is a promising material for micro-partapplications, particularly micro-nozzle shapes, because of its excellent wearresistance. In this study, a $Al_2O_3$/GNPcomposite with 15 vol% graphene nanoplatelets (GNP) was highly densified and fabricated via spark plasma sintering for micro-electrical discharge drilling (Micro-ED drilling) and the wear resistance property of the composite is evaluated via the ball-on-disk method. In addition, the diameter and shape of the micro-electrodes machined by wire electrical discharge grinding (WEDG), block electrical discharge grinding (BEDG), and new linear block moving electrical discharge grinding (LBMEDG) methods are systematically compared and analyzed to observe the micro-hole machining in the micro-ED drilling of the $Al_2O_3$/15vol% GNP composite.

초정밀 반도체 금형 제작을 위한 슈퍼드릴 방전가공기 전극가이드 개발과 미세홀 방전가공 (Development of Electrode Guide of Super-drill EDM and Electrical Discharge Machining of Small Hole for High Precision Semiconductor Die)

  • 박찬해;김종업;왕덕현;김원일
    • 한국기계가공학회지
    • /
    • 제4권3호
    • /
    • pp.32-38
    • /
    • 2005
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

  • PDF

미세 방전가공 기계 구조를 위한 복합재료-포움 샌드위치 구조 설계에 관한 파라메트릭 연구 (Parametric Study on Design of Composite-Foam Sandwich Structures for Micro EDM Machine tool structures)

  • 김대일;장승환
    • Composites Research
    • /
    • 제19권2호
    • /
    • pp.13-19
    • /
    • 2006
  • 본 논문에서는 미세 방전가공(Electrical Discharge Machining; EDM) 기계를 위한 샌드위치 구조를 설계하기 위해 복합재료의 적층 순서, 두께, 그리고 리브의 형상 등을 고려한 파라메트릭 연구를 수행하였다. 샌드위치 구조는 면재인 섬유강화 복합재료와 심재인 레진 콘크리트 및 고분자 포움으로 이루어졌다. 컬럼은 정적 굽힘강성과 비굽힘강성을 높이기 위해 십자 리브를 가진 형상으로 설계하였으며, 적층 순서와 두께를 조절하였다. 베드의 경우 양방향의 강성을 동시에 향상시키기 위해 적층 순서와 리브 형상을 조절하였다. 최적의 고강성을 얻기 위하여 리브의 두께와 면재의 두께 등 설계 파라메터의 최적치를 제안하였다. 각 설계 파라메터의 변화에 따른 구조의 정적, 동적 강성의 변화를 확인하기 위해 유한요소해석을 수행하였으며, 진동 실험을 통하여 각 요소의 고유진동수와 감쇠비를 측정하여 비교하였다. 이러한 결과로부터 고정밀 미세 방전가공 기계 구조를 위한 최적의 형상조건을 제안하였다.