• Title/Summary/Keyword: 미세성형

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Microstructure Property of Silver Clay (성형 은 점토 소재의 미세구조와 경도 변화)

  • Song Ohsung;Kim Kyungah
    • Proceedings of the KAIS Fall Conference
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    • 2005.05a
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    • pp.58-60
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    • 2005
  • 기존의 금속조형물은 만드는 공정으로 주조-후처리 또는 정밀 기계가공방법은 많은 시간과 노력이 필요한 단점이 있었다. 최근에 귀금속 성형점토 (PMC)라는 마이크로 크기의 분말과 바인더가 혼합되어 마치 점토와 같이 직접 수공 또는 치공구를 이용하여 완성하고 $650-850^{\circ}C$ 정도의 저온에서 소결하여 단시간 안에 최종 조형물을 만들 수 있는 신공정이 개발된 바 있다. 본 연구에서는 선진사와 비슷한 $1{\~}3{\mu}$m급은 분말을 1:1로 혼합하고 고형 바인더를 첨부하여 기존 선진사와 동등하거나 우수한 미세조직과 표면경도를 확보하고 조형비가 있는 시작품을 만드는데 성공하였다.

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The Study of Copper Liner Micro Structure Control for Shaped Charge (성형작약탄용 구리라이너의 미세조직 제어연구)

  • Chang, Soo-Ho;Park, Kyung-Chae;Kim, Young-Moo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.14 no.6
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    • pp.1114-1120
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    • 2011
  • Shaped Charge's penetration performance is depended on the shape of warhead and explosive, liner materials. The liner that manufactured to small homogeneous grain increase the penetration performance and decrease the deviation of penetration performance. This texture is obtained by forging process but, creating the process that remove crack and get small homogeneous grain is very hard. In this study, We success to get the homogeneous small grain texture through appling the most suitable process by DEFORM CODE analysis.

Investigation on the Injection Molding Characteristics Using Taguchi Method (다구찌법을 이용한 미세사출 성형 인자에 대한 고찰)

  • Shin K. H.;Yoon G. S.;Chang S. H.;Jung W. C.;Kim M. Y.;Heo Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.147-152
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    • 2005
  • In recent industry, according to pursuit the miniaturization and high-precision of machine part with development of new technology as IT, BT the development of mold manufacturing technology for mass production is accompanied. In this study, the spiral type injection mold with a $200{\mu}m$ thickness shape is made for investigation of influence for injection molding process variables and the flow length is measured through an experiment. Beside, the result of each experiment Is compared with the analysis result of CAE. Taguchi method is used in this experiment and the obtained data are analyzed using ANOVA method.

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Numerical Analysis of the Filling Stage in Insert Injection Molding of Microfluidic Chip with Metal Electrodes (금속 전극을 포함한 미세유체 칩의 인서트 사출성형 충전 공정 해석)

  • Lee, Bong-Kee;Na, Seung-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.969-976
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    • 2015
  • In the present study, a numerical investigation of an insert injection molding process was carried out for the development of thermoplastic microfluidic chip plates with metal electrodes. Insert injection molding technology enables efficient realization of a plastic-metal hybrid structure and various efforts have been undertaken to produce novel components in several application fields. The microfluidic chip with metal inserts was proposed as a representative example and its molding process was analyzed. The important characteristics of the filling stage, such as the effects of filling time and thickness of the part cavity, were characterized. Furthermore, the detailed distributions of pressure and temperature at the end of the filling stage were investigated, revealing the significance of metal insert temperature.

Wear Behaviors of Plasma-Sprayed Coating Layers in Mo and Co-based Alloy (몰리브덴늄 및 코발트 합금을 플라즈마 용사한 피막 층의 마모거동)

  • Lee, S.W.;Kim, B.K.;Ha, G.H.;Nam, T.H.
    • Journal of Surface Science and Engineering
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    • v.29 no.1
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    • pp.15-25
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    • 1996
  • 자동차엔진의 피스톤-링에 응용할 목적으로 플라즈마 용사 기술로 피막한 몰리부덴늄 및 코발트 합금 피막 층의 마모성질을 비교 조사하였다. Ball-on-disc 형태의 마모기를 사용하여 상온 및 대기 중에서의 마모 및 마찰거동에 대하여 조사하였다. 용사 층의 미세경도 시험도 행하였으며, 용사층의 결정구조를 알기 위해 용사층을 x-선 회절 방법으로 분석하였다. 주사전자현미경을 사용하여 마모면의 표면 형상을 관찰하였다. 여러 용사조건으로 만든 용사층의 미세경도치와 마모거동과의 상관관계를 이해하려고 시도하였다. 주사전자현미경과 EDX를 사용하여 마모시 화학반응층과 마모기구를 규명하고자 하였다. 모리부덴늄 및 코발트 합금 분말을 각각 플라즈마 용사층의 단면을 관찰하여 마모기구을 비교하였다.

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Densification Behaviors of Mullite with Addition of Feldspar Formed by Pressureless Powder Packing Forming Method (무가압분말충전성형법에 의해 제조된 뮬라이트 성형체의 장석 첨가량에 따른 치밀화 거동)

  • 박정현;황명의;강민수;조철구
    • Journal of the Korean Ceramic Society
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    • v.36 no.2
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    • pp.186-192
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    • 1999
  • Dang-Chin feldspar powder with the mean particle size of 9.1 $\mu\textrm{m}$ was added to the synthesized mullite powder with the particle size of +325∼-200 mesh and the powder compact was prepared by PLPP(pressureless powder packing method). Densification behaviors were observed in sintering temperature range of 1200∼1400$^{\circ}C$. The binder solution of 4% PVA was infilterated into packed powder to the suitable strength. The PLPP method makes it possible to form compacts without clay as plasticizer. Therfore there was no defect caused by phase transition after sintering. Additionally, we observed the dense microstructure by the melting of feldspar. When the mullite compacts with feldspar of 30% were sintered at 1300$^{\circ}C$-4 hrs, we obtained the dense microstructure with zero water absorption and porosity <1%. When these compacts were sintered longer than 4 hrs at 1300$^{\circ}C$ or higher than 1400$^{\circ}C$, the examggerated grain growth of mullite was observed.

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Microsurgical reconstruction of posttraumatic large soft tissue defects on face (광범위한 안면외상 환자에서의 미세술기를 이용한 재건술)

  • Baek, Wooyeol;Song, Seung Yong;Roh, Tai Suk;Lee, Won Jai
    • Journal of the Korean Medical Association
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    • v.61 no.12
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    • pp.724-731
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    • 2018
  • Our faces can express a remarkable range of subtle emotions and silent messages. Because the face is so essential for complex social interactions that are part of our everyday lives, aesthetic repair and restoration of function are an important tasks that we must not take lightly. Soft-tissue defects occur in trauma patients and require thorough evaluation, planning, and surgical treatment to achieve optimal functional and aesthetic outcomes, while minimizing the risk of complications. Recognizing the full nature of the injury and developing a logical treatment plan help determine whether there will be future aesthetic or functional deformities. Proper classification of the wound enables appropriate treatment, and helps predict the postoperative appearance and function. Comprehensive care of trauma patients requires a diverse breadth of skills, beginning with an initial evaluation, followed by resuscitation. Traditionally, facial defects have been managed with closure or grafting, and prosthetic obturators. Sometimes, however, large defects cannot be closed using simple methods. Such cases, which involve exposure of critical structures, bone, joint spaces, and neurovascular structures, requires more complex treatment. We reviewed and classified causes of significant trauma resulting in facial injuries that were reconstructed by microsurgical techniques without simple sutures or coverage with partial flaps. A local flap is a good choice for reconstruction, but large defects are hard to cover with a local flap alone. Early microsurgical reconstruction of a large facial defect is an excellent choice for aesthetic and functional outcomes.

Microscopic Decompression of Digital Nerve Surrounded by Hemangioma: A Case Report (미세수술을 통하여 수지신경을 압박하는 혈관종을 성공적으로 제거한 증례 보고)

  • Ko, Jun Gul;Kim, Jun Hyeok;Rha, Eun Young;Lee, Jun Yong;Yoo, Gyeol;Baek, Sang Oon
    • Archives of Hand and Microsurgery
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    • v.23 no.4
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    • pp.301-305
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    • 2018
  • Hemangiomas are benign neoplasms of endothelial cells origin, rarely found in hand region. Authors report a 62-year-old female with capillary hemangioma of right index finger causing a neuropathic symptom via nerve compression. A space-occupying vascular lesion surrounding the radial digital nerve was revealed in magnetic resonance imaging (MRI), which was removed under microscopic assist. The digital nerve was decompressed consequently. The mass was firmly attached to both the digital nerve and digital artery, requiring a meticulous microscopic dissection to preserve the nerve and artery. Compression neuropathy caused by space-occupying lesions is rare and its diagnosis is often difficult. A microscopic surgical approach can be used to successfully relieve neuropathic pain after proper diagnosis established by diagnostic tools such as MRI as in this case.

A Study on the Characteristics of Electrode Fabrication for Micro Hole-making (미세 구멍가공을 위한 전극성형 가공특성에 관한 연구)

  • Lee, Ju-Kyoung;Lee, Jong-Hang;Park, Cheol-Woo;Cho, Woong-Sick
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.11
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    • pp.1053-1058
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    • 2007
  • Micro-EDM technology (or the manufacture of miniature parts is used to make a micro hole. Two electrode shaping methods, mechanical electrode grinding and WEDG technique, have been studied. In this study, an electrode shaping method by using previously machined hole is introduced in order to obtain an optimal hole-making condition. Key factors such as applied voltage, capacitance, feedrate, and hole-dimension have an influence on the fabricating error of electrode shaping, which are taper ratio of a hole, electrode form accuracy, and electrode surface. Therefore, we try to investigate the optimal fabricating of electrode shaping from various experiments. Results from experiments, it was able to minimize the electrode fabricating error as voltage increases, and also applied feedrate and capacitance decreases.

Superplastic Microextrusion for Microgears (초소형 기어 제조를 위한 초소성 재료의 미세압출)

  • Kim, Jae-Yeon;Joo, Se-Min;Kim, Ho-Kyung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.1-7
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    • 2008
  • Fine grained superplastic Zn-22%Al alloy was extruded using a laser machined micro-die to produce a micro-gear shaft. Extrusion process was conducted under a constant pressure at constant temperatures ranging from 503 to 563K. Laser machining was capable to machine a micro-die with close tolerances and adequate surface quality. The extrusion rate increased with extrusion load under constant extrusion temperature. The rate reached a steady state and became constant after a certain period. There was a small instantaneous stroke on application of the load and then a very brief primary stage which preceded steady-state flow. The micro-extrusion process was proven to produce a micro-gear shaft successfully using a fine grained superplastic Zn-22%Al alloy.