• Journal of the Korean Recycled Construction Resources Institute
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• v.12 no.2
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• pp.152-161
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• 2024

This paper investigates the manufacturing and fundamental quality characteristics of potassium magnesia phosphate-based non-cement high-volume fly ash repair mortar. To derive the optimal mix for non-cement mortar, the manufacturing characteristics were evaluated based on the magnesia ratio, and the mortar manufacturing characteristics were assessed with the fly ash mixture. Additionally, the non-cement magnesia repair mortar was produced considering the effects of fly ash mixture and basalt fiber. The evaluation results determined the optimal mix of non-cement magnesia repair mortar, and the feasibility was examined through workability and fundamental quality assessments. The optimal magnesia ratio was found to be P:M 1:0.5, with W/B at 30 %. It was also confirmed that mixing FA and basalt fiber improves fiber dispersion and workability. Even with over 50 % FA mixture, the target strength was achieved within six hours, with a flow increase of up to 18 % and a flexural strength decrease of about 1-2 MPa.

• Journal of the Korea Concrete Institute
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• v.18 no.6 s.96
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• pp.793-800
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• 2006

This paper reports test results to assess the influence of superplasticizers and different admixture on the flow and compressive strength development of cementless mortar using developed hwangtoh binder. Test specimens were classified into four groups: series for I the mixing ratio of superplasticizers, series II for a kind and replacement level of admixtures according to the variation of water/hwangtoh binder ratio, series III for the specific surface area and replacement level of ground granulated blast-furnace slag and series IV for the replacement level of powered superplasticizer agent developed to improve slump loss of concrete. The proper replacement level of each admixture is proposed for enhancement the flow and compressive strength of the hwangtoh binder mortar.

• Journal of the Korea Institute of Building Construction
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• v.15 no.6
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• pp.553-559
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• 2015

In this study, to suggest the application method of recycled fine aggregate, the non-cement mortar was prepared and studied with the binders of blast furnace slag, fly ash, and fly ash from combined heat power plant. As a basic experiment, a series of tests was conducted to determine the potions of the binders and types of activator. When the binder was consisted with 20% of fly ash and 40% of fly ash from combined heat power plant, the highest strength of the mortar was obtained, and as an activator, the combination of sodium hydroxide 2.5%, and calcium hydroxide 7.5% showed the highest strength of the mortar. Therefore, this study focuses on engineering properties of mortar contains fly ash from combined heat power plant and recycled fine aggregate according to replacement ratio of recycled fine aggregate based on the optimum mix from the basic experiment. As a result, the best replacement ratio of recycled fine aggregate is 75%.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.11a
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• pp.108-109
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• 2018

Cement is the most widely used but generates a lot of CO₂, so we need a material to replace it. Using industrial by-products such as Silica Fume(SF), Blast furnace Slag(BS) and Fly Ash(FA) bring some advantages including CO₂ reduction and resource recycling. However, there is a limit to improve performance when using only one material. Therefore, the synergy effects of No cement binary mortar and ternary mortar were analyzed and compared. As a result, No cement ternary mortar had the strength higher than binary mortar. among ternary mortars, the specimen mixed 50% of BS had the highest strength. However, when SF was mixed by 20%, the flowability reduces. so 10% of SF, 40% of FA and 50% of BS is considered as the optimal mixing ratio.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.06a
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• pp.179-180
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• 2020

CO2 emissions are caused by cement manufacturing process. To solve this problem construction industry are using industrial by-products to replace cement. In this study, three different industrial by products were used and mixed with hybrid fibers to enhance bond strength. As the result, Regardless of the mixing rate of silica fume, the compressive strength of the ternary non cent mortar was higher than that of OPC and binary. And mixed hybrid fibers cured by room temperature compressive strength were 23% higher than those without hybrid fibers.

• Magazine of RCR
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• v.8 no.2
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• pp.30-34
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• 2013

• Journal of the Korean Recycled Construction Resources Institute
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• v.1 no.1
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• pp.58-66
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• 2013

This study investigated quality properties of alkali activated cement free mortar using industrial by-product such as cement kiln dust(CKD), silica fume(SF) and quartz sand powder(SP) to compare with previous research about blast furnace slag(BS) and fly ash(FA). The results were as following. All materials were effective to increase compressive strength, however they showed different tendency on flowability. CKD and SP increased flowability, but on the other hand SF did not because it's blain was great difference with other materials. Flowability and compressive strength were related with grading distributions of binders because CKD, SP and SF which had small particle size filled up BS and FA. Application of industrial by-products with various grading distributions could be effective for the high early strength and flowability of alkali activated cement free mortar using BS.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.1
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• pp.63-71
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• 2011

Portland cement production is under critical review due to high amount of $CO_2$ gas released to the atmosphere. Attempts to increase the utilization of a by-products such as fly ash and ground granulated blast-furnace slag to partially replace the cement in concrete are gathering momentum. But most of by-products is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. In this study, we investigated the influence of alkali activator and superplasticizer on the flowability and compressive strength of the alkali-activated mortar in oder to develop cementless alkali-activated concrete using blast furnace slag. In view of the results, we found out that the type and mixture ratio of alkali activator, the type and adding order of superplasticizer results to be significant factors. When cementless alkali-activated mortar using blast furnace slag manufactured with 1:1 the mass ratio of 9M NaOH and sodium silicate, and added superplasticizer before alkali activator in the mixer, we can be secured workability with 180 mm of flow during 1 hours and compressive strength of about 50 MPa under $20^{\circ}C$ curing condition at age of 28days.

• Journal of the Korean Recycled Construction Resources Institute
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• v.3 no.4
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• pp.355-365
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• 2015

This study examined the fluidity and strength properties, water resistance, durability, and freeze-thaw of cementless loess mortar using an eco-friendly hardening agent. The experimental result indicates that 28 days compressive and flexural strength of the loess mortar was increased regardless of the weathered granite soil and loess mixture ratio as the replacement ratio of the hardening agent increases. The strengths were significantly increased until 14 days regardless of the hardening agent, while the effect on the strengths increasement was relatively low after 14 days. Thus, the strength development of loess mortar concrete was found to be faster than that of the normal concrete. In addition, when the hardening agent of 10% was used, the average flexural strength was 1.7MPa which is insufficient compared to the 28-day flexural strength of 4.5MPa for the paving concrete. However, the flexural strengths of the loess mortar concrete using the hardening agents of 20% and 30% were 4.0MPa and 5.3MPa, respectively. Thus, the hardening agent need to be at least 20% so that the loess mortar can be used for paving concrete. The experiment for water resistance shows that the repeated absorption and dry reduced mass regardless of the mixing ratio of the loess. The maximum length change also decreased with increasing the substitution rate loess mixture ratio and the hardening agent. The result of the freeze-thaw resistance test indicates that the relative dynamic modulus of elasticity at 300 cycle freeze-thaw with the hardening agents of 20% and 30% were 75% and 79%, relatively. Thus, the hardening agent of at least 20% is required to obtain the relative dynamic modulus of elasticity of 60% for the loess mortar.

• Journal of the Korean Recycled Construction Resources Institute
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• v.4 no.4
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• pp.477-482
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• 2016

This study investigates the expressions characteristics of compression strength depending on the condition of fresh concrete and cured concrete by producing Non-cement mortar and concrete only with solidified sludge in the dehydrated cake form, recycled concrete and premixed materials(BS, FA) in order to actively use remicon recycling water as resources, rather than as construction waste material. After treating wastewater of pH 12.5 or more with alkali activator and after promoting BS hydration reaction, the amount of BS inflow was found to be increased and compression strength was increased accordingly: these results coincide with the analysis results of TG-DTA and SEM.