• Resources Recycling
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• v.25 no.6
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• pp.29-40
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• 2016

Effects of crushed coal bottom ash (CBA) with maximum size of 1 mm on the properties of mortar with various water-to-binder ratios (w/b) were evaluated. The present work is a fundamental study to establish a method of mix proportion design for mortar and concrete with CBA. The workability, air contents, and compressive strength of mortar were measured. Efficiency of CBA on the compressive strength at 28 days, which was adopted for mix proportion design, was evaluated based on concepts of 'equivalent strength' in CEN/TR 16637. It was found that the CBA could be contributed as a binder in mortar in some cases, while in other cases act as at aggregates. The efficiency of CBA was influenced by types of CBA and their replacement ratio, and w/b of mortar.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.2
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• pp.127-134
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• 2021

A hydrophobic emulsion consisting of PMHS and PVA was mixed into a cement mortar to observe changes in cement hydrate and microstructure, and to experimentally evaluate compressive strength and flexural strength. The hydrophobic emulsion was added with metakaolin and PVA fibers, and the stirring speed and sequence were adjusted to prepare a shell-concept hydrophobic emulsion. It was then mixed when mixing mortar to enhance filling of the internal pores and change of the hydrates. It was observed that the mortar mixed with a hydrophobic emulsion was filled with micropores and a coating film was formed on the surface of the hydrates by the emulsion. It was analyzed that the total pore area and porosity of the mortar mixed with the emulsion decreased from 30% to 60% compared to OPC, excluding the 50MK variable, which was extremely reduced and the median pore diameter decreased in some variables. It was also found that the compressive strength of the mortar mixed with emulsion 1% was increased up to 20%, but the strength of the mortar specimen mixed with 2% decreased to 50%.

• Journal of the Korea Institute of Building Construction
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• v.19 no.1
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• pp.47-57
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• 2019

The purpose of this study is to evaluate the improvement effect of adhesion in tension and flexure of polymer cement mortars that have widely used as a repair-reinforcement material in construction field according to adding of polymer dispersions depending on different three types test methods. From the test results, the adhesion performance is improved with a raise in polymer-cement ratio irrespective of the type of polymer. The maximums of A type adhesion in tension, B type adhesion in tension and adhesion in flexure show 1.90 times, 2.17 times and 1.83 times, respectively that of plain cement mortar. The relative strength ratios, B type adhesion in tension and adhesion in flexure of polymer cement mortars to tensile and flexural strengths of plain mortar respectively are in ranges of 50.1% to 101.7% and 73.8% to 132.9% compared to 46.9% of plain mortar. It is apparent that polymer cement mortars with EVA and polymer cement ratios of 10% to 15% are recommended considering its adhesion performance and cost as a repair-reinforcement material in construction field.

• Journal of the Korea Institute of Building Construction
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• v.19 no.2
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• pp.105-112
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• 2019

Fine aggregate made of ferronickel slag(FNS) is similar to natural fine aggregates and is used in concrete structures both domestically and abroad, but its applications and research areas are limited. In this research, in order to expand the availability of FNS and improve the performance of cement mortar products, the applicability of FNS on dry mortar for floor was examined. Experimental results show that FNS improves flow of cement mortar because it has low absorption rate, spherical shape, and glassy surface. Also, the high stiffness of the FNS aggregate itself is considered to contribute to the improvement of cement mortar quality such as crack reduction by improving the compressive strength and shrinkage reducing. In addition, when FNS fine aggregate is applied, it was possible to secure the impact sound insulation performance equal to or higher than that of mortar using natural fine aggregate.

• Journal of the Korean Recycled Construction Resources Institute
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• v.8 no.4
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• pp.475-482
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• 2020

In this study, three levels of solid capsules were prepared according to the composition ratio of core materials for the crystal growth type self-healing solid capsule, and a cement mortar was prepared with the crystal growth type self-healing solid capsule. The prepared solid capsule was mixed with 3% of the cement mass to evaluate the healing properties according to the crack induction age of the cement mortar. As a result of test, the crack healing properties according to the crack induction age of cement mortar mixed of solid capsules, it was confirmed that the self-healing performance of the cement mortar with the solid capsules was increased self-healing performance of 7 days than 28 days. This is because the unhydrated binder remains.

• Journal of the Korean Recycled Construction Resources Institute
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• v.10 no.2
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• pp.176-183
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• 2022

High-purity waste CNTs were mixed into cement mortar to manufacture heat-generating concrete that can use low voltage power, and carbon fiber and waste cathode materials were also used improve the conductivity of the mortar. The waste CNTs were analyzed to have a high concentration of multi-walled CNTs, and substituted liquid type waste CNTs were used during mortar mixing in order to increase dispersibility. The temperature change of the mortar with CNT was evaluated when using electric power below DC 24 V in order to utilize a small self-generation facility such as small solar power module when the mortar heats up and to minimize electromagnetic waves. When liquid-type waste CNTs were applied and a voltage of DC 24 V was introduced, it rose to 60 ℃ in a 200 × 100 × 50 mm mortar block specimen. The field applicability of self heating mortar with waste CNT was sufficient and also the amount of change in heat energy in mortar with liquid type waste CNT, carbon fiber and waste cathode materials is more effective compared to it of other variables.

• The Journal of the Acoustical Society of Korea
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• v.40 no.6
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• pp.671-677
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• 2021

The present study aims to investigate the influence of the water to binder ratio of finishing mortar on the floor impact sound of apartments. For this, same resilient materials Expanded Polystyrene (EPS) with constant dynamic stiffness and different mortar layers with 52 %, 66 % and 72 % water to binder ratio respectively were used to build floating floor structures on which floor impact sounds were measured in standard testing facilities. As a result, it was found that light-weight floor impact sound was transmitted well when the water to binder ratio was 52% due to the high density. In case of heavy-weight floor impact sounds, since water to binder ratio of finishing mortar becomes higher as the weight of upper layer of resilient material lighter, it was shown that the natural frequency of floating floor structure moves to 63 Hz bandwidth which eventually cause a higher sound pressure level of floor impact sound. Thus, effect of water to binder ratio of mortar on the heavy-weight floor impact sounds was investigated.

• Journal of the Korea Concrete Institute
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• v.14 no.2
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• pp.190-198
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• 2002

In this research the physical properties of polymer modified mortar containing pulverized FRP(Fiber-Reinforced Plastics) wastes fine powder as a part of fine aggregate were investigated. Styrene-butadiene rubber(SBR) latex, polyacrylic ester(PAE) emulsion and ethylene-vinyl acetate(EVA) emulsion were used as Polymer modifier. Polymer modified mortars containing FRP wastes fine powder were prepared with various FRP wastes fine powder replacement(5∼30 wt％) for fine aggregate and polymer-cement ratios(5∼20 wt％). The water-cement ratio, water absorption rates and hot water immersion test, compressive and flexural strengths of polymer modified mortars were tested and the results compared to those of ordinary portland cement mortar. As the results, compressive and flexural strengths of polymer modified mortar containing FRP wastes fine powder depend on the contents of FRP wastes fine powder, type and additional amounts of polymer modifier. Some of them showed higher compressive and flexural strengths than those of ordinary portland cement mortar. Especially, SBR-modified mortar showed the highest strengths properties among three types of polymer modifier. Also water absorption rates, compressive and flexural strengths of SBR-modified mortar were more superior than those of PAE or EVA-modified mortar. The optimum mix proportions of SBR-modified mortar was 20 wt％ of polymer-cement ratio and 20 wt％ of FRP wastes fine powder replacement. Otherwise heat cured polymer modified mortar accelerated the improvement of early compressive and flexural strengths.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.4
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• pp.383-388
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• 2019

The present study evaluated experimentally the effects of the type and content of plastic fine aggregates on cement mortar in order to utilize waste platics as raw materials of concrete. The two kinds of plastics, LLDPE and HDPE were used, and the mixing rate of plastic fine aggregates was increased 0, 25, 50, 75, 100%. The mortar of LLDPE fine aggregate and HDPE fine aggregate showed similar tendency in flow and material separation resistance, density and water absorption, compressive strength and flexural strength by age. The flowability of mortar mixed with plastic fine aggregates was increased up to 50% but decreased at 75% or more. The material separation resistance of mortar with plastic fine aggregates was also dramatically decreased. On the other hand, due to the low density of plastics, the density of mortar decreased with the mixing of plastic fine aggregates. Due to the low adhesion between plastic fine aggregates and cement, the compressive strength by age was decreased in proportion to the mixing ratio of plastic aggregate, but the flexural strength of each age decreased with maintaining a certain level at 50% or more of plastic fine aggregate content.

• The Journal of Engineering Geology
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• v.6 no.3
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• pp.155-163
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• 1996

The current ASTM C227-90 is a prescription on the mortar-bar method. This recornrnends that mortar-bars should be made using a mixing ratio by weight of 675 grams aggregate to 300 grams cement, and their initial lengths should be measured in $24{\pm}2$ hours. This method emphasizes that the prepare sample mortar-bars and calculate expansion rates of them. This method requires constant G values (effective gauge lengths) of denominator in the calculation formula, which are fixed either at 10 inches or 250mm. This study, based on experimental approaches, reexamines the suggestions made by those two prescriptions above and important results are summarized in the following. 1. Not only alkali-aggregate reaction but also interaction of interstitial and gel water are responsible for expansion of mortar-bars. This requires partial modification of the current ASTM C227-90. 2. A mixing ratio by volume rather than by weight of aggregate to cement is recommendable for measuring the amount of expansion resulting from alkali-aggregate reaction and from interstitial water. 3. The method of when to measure initial lengths and how to calculate expansion rate suggested by ASThI C227-90 and Cl90-93a should partly be modified for more accurate results.