• 한국생산제조학회지
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• 제21권4호
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• pp.613-618
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• 2012

The Ultrasonic metal welding is used in the solid-phase welding method at room temperature or low temperature state. In welding process, the high frequency vibration energy is delivered to the welding part under the constant pressure for welding. In this study, we aimed to design and manufacture a 40,000 Hz band horn through finite element analysis. By performing modal analysis and harmonic response analysis, the modal analysis result is that the horn frequency was 39,599Hz and the harmonic response result that the horn frequency was 39,533Hz. These results were similar. In order to observe the designed horn's performance, about 4,000 voltage data was obtained from a light sensor and was analyzed by FFT analysis using Origin Tool. The result RMS amplitude was approximately $8.5{\mu}m$ at 40,000Hz, and maximum amplitude was $12.3{\mu}m$. Using this manufactured horn along with an ultrasonic metal welder and tension tester, the weldability of Cu sheets was evaluated. The maximum tensile force was 66.53 N in the welding condition of 2.0 bar pressure, 60% amplitude, and 0.32 s welding time. In excessive welding conditions, it was revealed that weldability is influenced negatively.

• 한국항공우주학회지
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• 제39권10호
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• pp.919-926
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• 2011

고속 비행체의 날개 구조물은 스킨과 튼튼한 골격으로 구성되어 있다. 플러터 해석시 날개 구조물의 고유진동모드를 이용하여 비정상공기력을 계산하고 모달접근법을 이용하여 시간영역이나 주파수 영역에서 구조물의 진동안정성을 분석하게 되므로, 사용되는 고유 진동 모드는 신중하게 선정되어야 한다. 이를 위해 날개 구조물과 같이 고차에서 스킨의 국부진동모드가 있는 경우 이러한 모드가 비정상공기력 및 플러터 특성에 미치는 영향을 분석하였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2007년도 추계학술대회논문집
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• pp.743-748
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• 2007

This paper describes a lens transmissive type tilting actuator for a projection TV. An electromagnetic analysis and a structural analysis of the tilting actuator system is necessary to design a tilting actuator for a projection TV. The tilting actuator is composed a permanent magnet, coil and yoke as the electromagnetic components and it needs a driving hinge part as the mechanical component. The design of the tilting actuator for the projection TV is performed by the following procedure. Firstly, a magnetic flux density of the tilting actuator system is analyzed by a mathematical theory and an electromagnetic FEM. Secondary, a magnetic circuit method is used to determine tilting force. Thirdly, the structural FEM is carried out with an FE model of a lens-transmissive type tilting actuator and then the prototype of the model is manufactured. The characteristic of the prototype is experimentally observed. Finally, a design for a new hinge configuration is suggested for better performance.

• 한국정밀공학회지
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• 제33권10호
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• pp.805-811
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• 2016

Prior to installation in a navy ship, shipboard equipment should be qualified by shock test requirements. The multi-function console mounted on the elastic platform of the ship should also withstand given shock loads. In this study, both real shock test methods, as well as numerical computer simulations using the finite element method were used to verify structural durability under shock load conditions. First, we used domestic test facilities to perform possible shock tests, including an impact hammer test, a drop table test and a shaker shock test. Full model tests satisfying the shock response spectrum level were performed. Thereafter, an analytical model of the complex console structure was built by the finite element method. Finally, numerical results were verified by modal test results of the real product and an FEA analysis was also performed with a full model transient response analysis.

• 한국전산구조공학회논문집
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• 제19권2호
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• pp.213-219
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• 2006

위상 최적화 문제는 다양한 밀도 분포를 가지는 설계영역에서 목적함수와 요소단위의 설계 민감도의 반복적인 계산을 요구한다. 최근 제안된 2단계 축소기법은 축소 시스템을 구축하는데 매우 효과적이며 고유치 문제와 동적 문제의 해석에 정확도와 효율성을 동시에 제공한다. 본 논문에서는 구조 위상 최적화 문제에서 해석 부분과 민감도 계산 부분에 2단계 동적 축소기법을 사용한다. 축소시스템에 대한 위상 최적화 결과는 축소되지 않은 전체 시스템에 대한 최적화 결과와 비교하여도 공학적으로 요구되는 정확도 범위 내에서 2단계 축소기법이 높은 정확도와 계산 효율을 보장하는 것을 보여준다.

• 한국융합학회논문지
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• 제9권7호
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• pp.199-203
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• 2018

온실가스 배출규제에 따라 국내 조선소를 중심으로 LNG연료로 추진되는 친환경 선박기술 도입에 박차를 가하고 있는 실정이다. 그러나, 선박의 LNG 연료공급을 위한 극저온 펌프 (Cryogenic Pump) 제작의 국내 기술력은 매우 미흡한 현실로서 핵심 부품의 설계와 제작기술이 절실한 시점이다. 그리하여, 본 연구는 선박용 LNG 공급시스템용 극저온 잠액식 원심펌프의 핵심부품인 로터에 대하여 기술하고자 한다. 따라서, 재료선정을 위한 실험적 및 해석적 방법을 통한 최적결과를 도출하여 기술개발의 기초자료로 활용하고자 한다.

• 한국기계가공학회지
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• 제11권1호
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• pp.76-81
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• 2012

Ultrasonic metal welding is one of the welding methods which welds metal by applying high frequency vibrational energy into specific area at constant pressure, avaliable in room temperature and low temperature. Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each parts' shape, length and mass can affect driving frequency and vibration mode. This paper focused to horn design, its length L was set to 62mm by calculating vibration equation. By performing modal analysis with various shape variable b times integer, when length of b is 30mm the output was 39,599Hz at 10th mode. Also by performing harmonic response analysis, the frequency response result was 39,533Hz, which was similar to modal analysis result. In order to observe the designed horn's performance, about 4,000 voltage data was obtained from a light sensor and was analyzed by FFT analysis using Origin Tool. The result RMS amplitude was approximately 8.5${\mu}m$ at 40,000Hz, and maximum amplitude was 12.3${\mu}m$. Therefore, it was verified that the ultrasonic metal welding horn was optimally designed.

• 한국정밀공학회지
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• 제30권11호
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• pp.1139-1145
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• 2013

Machine tools are the cores of industrial development in recent period. It is difficult to develop a system which can do cutting and grinding process in the one system. Hybrid Vertical Grinding System is capable of processing in a single apparatus cutting or grinding. The modal analysis and structural analysis for the development of Hybrid Vertical Grinding System is the first time of domestic work. This paper describes the technologies of Hybrid Vertical grinding machine and intend to introduce the studies in the development of the Hybrid Vertical Grinding System.

• 한국소음진동공학회논문집
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• 제26권4호
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• pp.375-382
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• 2016

The mechanical property of a carbon-fiber-reinforced plastic (CFRP) is subjected to two elements, carbon fiber and polymer resin, in a first step and the selection of multi-layered structure is second one. Many combination of fabric layers, i.e. plainweave, twillweave, can be derived for candidates of test specimen used for a basic mechanical components so that a reliable identification of dynamic nature of possible multi-layered structures are essential during the development of CFRP based component system. In this paper, three kinds of multi-layered structure specimens were prepared and the dynamic characteristics of service specimens were conducted through classical modal test process with impact hammer. In addition, the design sensitivity analysis based on transmissibility function was applied for the measured response data so that the response sensitivity for each resonance frequency were compared for three CFRP test specimens. Finally, the evaluation of CFRP specimen over different multi-layered fabric structures are commented from the experimental consequences.

• 한국기계가공학회지
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• 제19권11호
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• pp.29-34
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• 2020

In this study, a sensitivity formulation was applied to analyze the dynamic response due to the effect of the excitation force for the undamped vibration of the cantilever beam. The theoretically fundamental formulations were derived considering an eigenvalue problem and its modal analysis to govern the second order algebraic differential equation in terms of the change in the modal coordinate with respect to the design parameters. A representative physical quantity pertaining to the dynamic response, that is, the rate of change in the dynamic displacement, was observed by changing the design variables, such as the cross-sectional area of the beam. The numerical results were obtained at various locations, considering the application of the external forces and observation of the dynamic displacement. When the detection position was closer to the free end of the cantilever beam, the sensitivity of the dynamic displacement was higher, as predicted through the oscillating motion of the beam. The presented findings can provide guidance to compute the dynamic sensitivity for a flexibly connected structure under dynamic excitations.