• Title/Summary/Keyword: 명창

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High Speed Machining of Difficult-to-cut Material using Ball Endmill (볼 엔드밀을 이용한 난삭재의 고속가공 특성)

  • 손창수;강명창;이득우;김종관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.139-142
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    • 1995
  • Inconel 718 is one of the most difficut workpiece for machining, So it is necessary to evaluate the machining characteristics of Inconel 718 In this study, High speed machining of this material was carried out with Tin coated WC ball endmill and TiN coated HSS ball endmill. The cutting force and shape of machined surface and cip type were investigated according to variation of cutting speed,feed rate and depth of cut

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Nonlinear Analysis of Cutting Force Signal according to Cutting Condition in End Mill Machining (엔드밀 가공시 절삭조건에 따른 절삭력의 비선형 해석)

  • 구세진;강명창;이득우;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.161-164
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    • 1995
  • Nonlinear analysis of various phenomena has been developed with improvement of computer. The characteristics form nonlinear analysis are available in monitoring and diagnosis state of system. There are many nonlinear property in cutting process, but nonlinear signals have been considered as noise. In this study, nonlinear analysis technique is applied and it will be verified that cutting force is chaos by calculating Lyapunov exponents,fractal dimension and embedding dimension. The relation between characteristic parameter calculated form sensor signal and various cutting condition is investigated.

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Experimental evaluation technique for condition monitoring of high speed machining (고속가공의 상태 감시를 위한 실험적 평가 기술)

  • 김전하;강명창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.84-87
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    • 2001
  • The high speed machining which cam improve the production and quality has been remarkable in die/mold industry with the growth of parts and materials industries. The speed of machine tool increases, but on the other hand, the response of sensors I not being improved. Therefore, the condition monitoring techniques for the machine too, tool and workpiece in high speed machining are incomplete. In this study, characteristics of the tool edge roughness were verified from the high frequency components of cutting force signals acquired by the high speed dynamometer. Also, the experimental evaluation technique for the machinability and condition monitoring in high speed machining was established by analyzing the cutting force, acceleration and surface roughness.

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Machinability Evaluation of Endmill Tool through Development of Ultra-fine Grain Grade Cemented Tungsten Carbide Material (초미립 초경소재 개발을 통한 엔드밀 공구의 성능 평가)

  • 김홍규;서정태;권동현;김정석;강명창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.865-869
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    • 1997
  • In recent years, there has been increasing demand of ultra-fine grain graded cemented tungsten carbide material with high hardness and toughness which is used as high speed cutting tool for development in semiconductor, electronics and die/mold industry, which bring into limelight high-precision, high-efficient machining of sculptured surfaces. This paper deals with the performance of variation in the ultra-fine grain graded cemented tungsten carbide material such as grain size, hardness and density varied according to the volume of added elements, Co or TaC, and he changing of mixing, sintering process. Also, the performance of developing material with uniformed grain size of 0.5${\mu}{\textrm}{m}$ is compared with other domestics' & foreign companies' with analyzing and cutting performance testing.

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Environmentally Conscious Machining Technology by using High Speed Machine Tool (고속가공기를 이용한 환경친화적 가공기술)

  • Bae, J.C.;Kang, M.C.;Kim, J.S.;Lee, D.W.;Kang, I.S.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.956-961
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    • 2003
  • Recently, environmental pollution has become a significant problem in industry and many researches have been investigated in order to preserve the environment. Environmentally conscious machining and technology have more and more important position in machining process. In the milling process, the cutting fluid has greatly bad influence on the environment. In this study, the machining of blade parts(12Cr steel) using the cutting fluid, compressed cold air and oil mist etc., also, the productivity and the surface topography was improved by using new end-mil tool considering tool material and shape.

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Environmentally Conscious High Speed Machining Characteristics of Aluminum Alloys(AC4C.1) (알루미늄 합금(AC4C.1)의 환경친화적 고속가공 특성)

  • Bae, Jung-Cheol;Hwang, In-Ok;Kang, Ik-Soo;Kim, Jung-Suk;Kang, Myung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.22-27
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    • 2004
  • Recently, environmental pollution has become a significant problem in industry and many researchers have investigated in order to preserve the environment. Environmentally conscious machining and technology have more important position in machining process, because cutting fluid has bad influence on the environment in milling process. This research is the experimental study on high speed machining of aluminum alloys through environmentally conscious machining. In this study, the surface roughness and chip appearance was investigated in the machining of aluminum alloys by dry machining, using cutting fluid and oil mist.

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Signal Characteristics of Measuring System for Condition Monitoring in High Speed Machining (고속가공에서 상태 감시를 위한 계측시스템의 신호특성)

  • Kim, Jeong-Suk;Kang, Myung-Chang;Kim, Jeon-Ha;Jung, Youn-Shick;Lee, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.13-19
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    • 2003
  • The high speed machining technology has been improved remarkably in die/mold industry with the growth of parts and materials industries. Though the spindle speed of machine tool increases, the condition monitoring techniques of the machine tool, tool and workpiece in high speed machining ate incomplete. In tins study, efficient sensing technology in high speed machining is suggested by observing the characteristics of cutting force, gap sensor and accelerometer signal also, machinability of high-speed machining is experimentally evaluated sensing technique to monitor the machine tool and machining conditions was performed.

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Characteristic evaluation of microscopic precision in high speed machining (고속가공에서 미시적 정밀도의 특성 평가)

  • 김철희;김전하;강명창;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.352-357
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    • 2001
  • In this study, residual stress was investigated to evaluate damaged layer in high speed machining through simulation. In machining steel(STDll), residual stress remaining in machined surface was mainly appeared as compressive stress. The scale of this damaged layer more depends on feed per tooth and radial depth than spindle speed. Damaged layer was measured by optical microscope and hardness method. The micro-structure of damaged layer was a martensite because of cutting force and cutting temperature. Thickness of damaged layer is increased with incresing of feed per tooth and radial depth.

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Machinability evaluation according to variation of tool shape in high speed machining (고속가공에서 공구형상 변화에 따른 가공성평가)

  • 하동근;강명창;김정석;김광호;강호연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.346-351
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    • 2001
  • The technique of high speed machining is widely studied in machining field. Because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining is not close behind that of machining tool. So in this study, we made 4 types flat end mill for obtaining data according to tool shape. Especially, we concentrated in helix angle and number of cutting edge. First we confirmed cutting condition by several experiments and measuring cutting force, tool life, tool wear and chip shape according to cutting length. In results, we acquired the fact that 45 degree helix angle and six cutting edge tool is suitable for high speed machining.

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Environmentally Conscious High Speed Machining Characteristics of Aluminium Alloys(AC4C.1) (알루미늄 합금(AC4C.1)의 환경친화적 고속가공 특성)

  • 황인옥;강익수;강명창;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.95-99
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    • 2003
  • Recently, environmental pollution has become a significant problem in industry and many researches have been investigated in order to preserve the environment. Environmentally conscious machining and technology have more and more important position in machining process. The cutting fluid has greatly bad influence on the environment in the milling process. This research is experimental study on high speed machining of aluminum alloys through environmentally conscious machining. In this study, the machinability surface roughness and chip appearance was investigated in the machining of aluminum alloys applied dry machining and using cutting fluid, oil mist.

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