• 제목/요약/키워드: 메탄 개질반응

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A Study on Reforming Reaction for Preparation of Synthesis Gas from Land-Fill Gas (매립지가스(LFG)로부터 합성가스 제조를 위한 개질반응 연구)

  • Cho, Wooksang;Yoon, Jungsup;Park, Sunggyu;Mo, Yongki;Baek, Youngsoon
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.6
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    • pp.570-576
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    • 2014
  • LFG (Land-Fill Gas) includes components of $CH_4$, $CO_2$, $O_2$, $N_2$, and water. The preparation of synthesis gas from LFG as a DME (Dimethyl Ether) feedstock was studied by methane reforming of $CO_2$, $O_2$ and steam over NiO-MgO-$CeO_2$/$Al_2O_3$ catalyst. Our experiments were performed to investigate the effects of methane conversion and syngas ratio on the amount of LFG components over NiO-MgO-$CeO_2$/$Al_2O_3$ catalyst. Results were obtained through the activity reaction experiments at the temperature of $900^{\circ}C$ and GHSV of 4,000. The results were as following; it has generally shown that methane conversion rate increased with the increase of oxygen and carbon dioxide amounts. Highly methane conversion of 92~93% and syngas ratio of approximately 1.0 were obtained in the feed of gas composition flow-rate of 243ml/min of $CH_4$, 241ml/min of $CO_2$, 195ml/min of $O_2$, 48ml/min of $N_2$, and 360ml/min of water, respectively, under reactor pressure of 15 bar for 50 hrs of reaction time. Also, it was shown that catalyst deactivation by coke formation was reduced by excessively adding oxygen and steam as an oxidizer of the methane reforming.

Heat Transfer Characteristic of the Spiral Type Solar Chemical Reactor (수치해석을 통한 Spiral 형상 화학 반응기의 열전달 특성)

  • Jung, Young-Guk;Lee, Jin-Gyu;Lee, Ju-Han;Seo, Tae-Beom
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.1
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    • pp.40-48
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    • 2010
  • The purpose of the research is to develop the high performance solar chemical reactor for producing hydrogen using steam reforming reaction of methane. A specific shape chemical reactor is suggested : spiral type reactor. The reactor is installed on the dish-type solar thermal system of Inha University. The temperatures, $CH_4$ conversion rates, and Hz proportion are measured. At specific condition, $CH_4$ conversion rates of the spiral type reactor are about 91%, and Hz proportion are about 66%. The spiral type reactor gives reasonably good performance without any problems caused by highly concentrated solar radiation.

Analysis of Heat Transfer Performance for a Solar Chemical Reactor (고온 태양열 화학 반응기의 열전달 성능 분석)

  • Jung, Young-Guk;Lee, Ju-Han;Seo, Tae-Beom
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.55-60
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    • 2009
  • The purpose of the research is to develop the high performance solar chemical reactor for producing hydrogen using steam reforming reaction of methane. A specific shape chemical reactor is suggested: spiral type reactor. The reactor is installed on the dish-type solar thermal system of Inha University. The temperatures, $CH_4$ conversion rates are measured. At specific condition, $CH_4$ conversion rates of the spiral type reactor are about 92%. The spiral type reactor gives reasonably good performance without any problems caused by highly concentrated solar radiation.

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Steam Reforming of Methanol for the Production of Hydrogen (수소제조를 위한 메탄올의 수증기 개질반응)

  • Kim, Sang-Chai;Jung, Chan-Hong;Yu, Eui-Yeon
    • Applied Chemistry for Engineering
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    • v.7 no.2
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    • pp.261-268
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    • 1996
  • Various $Cu/SiO_2$ catalysts with copper concentration ranging from 0 to 50wt% were prepared by kneading method for the steam reforming of methanol. These catalysts were calcined at temperatures in the range of $400^{\circ}C{\sim}900^{\circ}C$ and then reduced in a $H_2$ atmosphere in the range of $150^{\circ}C{\sim}350^{\circ}C$. Steam reforming of methanol was carried out at atmospheric pressure over a temperature range of $200^{\circ}C{\sim}400^{\circ}C$, steam/methanol molar ratio of 0.4~1.6 and W/F of 3~25 g.-cat.hr./mol. Characterization of the catalysts was studied using IR, BET and XRD. Using copper nitrate as a precursor for catalysts, pH in the preparation of catalysts had a great effect on the catalytic activity, but pH in the preparation of catalysts, calcination temperature, and reducing temperature in $H_2$ atmosphere had no effect on the product distribution. Optimum copper concentration, calcination temperature and reducing temperature were 40wt%, $700^{\circ}C$ and $300^{\circ}C$, respective)y. Reaction temperature for maximum $H_2$ production was $275^{\circ}C$, and the formation of methane which lowered quantity and quality of $H_2$ would be inhibited below $275^{\circ}C$. $Cu^{\circ}-Cu_2O$ might be active species in $Cu/SiO_2$ catalyst.

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A Study on Performance of Solid Oxide Fuel Cell Stack for Ship Applications (선박 전원용 고체산화물형 연료전지(SOFC) 스택 성능에 관한 연구)

  • Park, Sang-Kyun;Kim, Young-Jin;Roh, Gill-Tae;Kim, Mann-Eung
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.4
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    • pp.406-413
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    • 2011
  • Recently the fuel cell has been spotlighted as a technology to reduce greenhouse gases emission from a ship. In this research, internal reforming 500kW solid oxide fuel cell stacks fueled by methane for a ship were developed. Characteristics of power and efficiency depending on the number of cells in the stack, hydrogen conversion ratio, and active area of the cell are evaluated. Also the effects of air and methane supplying conditions on performance are analyzed. As a result, as the number of cells, hydrogen conversion ratio, active area of the cell, or supplied air flow rate increase, the stack power and efficiency increase. When the methane flow rate increases, the power increases. However the efficiency decreases. In addition, the case at the current of 976.4 A, voltage of 529.1 V, with corresponding power of 516.6 kW shows that the efficiency of fuel cell stack is 42.91%.

The Effect of Y at Ni-YSZ Catalysts for the Application to the Process of Methane Chemical-Looping Reforming (메탄을 이용한 매체 순환 개질 시스템을 위한 Ni-YSZ 촉매에서의 Y에 따른 촉매 반응 특성 연구)

  • KIM, HEESEON;JEON, YUKWON;HWANG, JUSOON;SONG, SOONHO;SHUL, YONG-GUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.6
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    • pp.516-523
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    • 2015
  • Nickel based oxygen transfer materials supported on two different YSZs were tested to evaluate their performance in methane chemical-looping reforming. The oxygen transfer materials of YSZs were selected with different amount of the doped yittrium in the $ZrO_2$ structure. The yittrium of 8 mol% stabilized the zirconia oxide to a cubic structure compare to the 3 mol% doping, which is known to be a good for oxygen transfer. Various nickel amounts (16wt.%, 32wt.%, 48wt.%) were loaded on the selected supports. The nickel amount of 32% shows the optimized catalyst structure with good physical properties and reducibility from the XRD, BET and H2-TPR analysis, especially when the support of 8YSZ was used. From the methane chemical-looping reforming, hydrogen was produced by methane decomposition catalyzed by Ni on both YSZs. Comparing two YSZ supports of 3YSZ and 8YSZ during the cycling tests, the catalyst with 8YSZ (Ni 32%) exhibits not only the higher methane conversion and hydrogen production but also a faster reaction rate reaching to the stable point.

Reaction Characteristics of 2-step Methane Reforming over [Cu, Ni] Frrite/$ZrO_2$ ([CU, Ni] ferrite/$ZrO_2$ 상에서 2단계 메탄 개질 반응 특성)

  • Yoo, Byoung-Kwan;Cha, Kwang-Seo;Kim, Hong-Soon;Kang, Kyoung-Soo;Park, Chu-Sik;Kim, Young-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.6
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    • pp.520-528
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    • 2008
  • 2-step methane reforming, consisting of syn-gas production and water splitting step, was carried out over Cu-ferrite/$ZrO_2$. To improve the reactivity over Cu-ferrite/$ZrO_2$ presenting low reactivity in 2-step methane reforming, the addition of Ni was considered. As the results, the added Ni to Cu-ferrite/$ZrO_2$ improved the reactivity in syn-gas production step. However, (Cu, Ni) ferrite/$ZrO_2$ showed carbon deposition in syn-gas production step when an excess Ni was added. Furthermore, (Cu, Ni) ferrite/$ZrO_2$ showed the high durability without the deactivation of the medium during repeated ten cycles, although it showed more deposited carbon than the medium without Ni.

Analyzing Operational Efficiency of GTL Reforming Process by using Aspen Plus (Aspen Plus를 이용한 GTL Reforming 공정별 운전효율 비교)

  • Bae, Jihan;Kim, Yongheon;Kim, Jaeho
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.143-143
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    • 2010
  • GTL(Gas-to-Liquids)공정 중 합성가스 제조공정(Reforming Process)인 ATR(Auto-Thermal Reforming), SCR(Steam Carbon Reforming), POx(Partial Oxidation)의 시뮬레이션 연구를 수행하였다. Reforming 공정에서 생산된 합성가스는 GTL 합성유 제조공정인 FT(Fischer-Thropsch) 반응기로 주입되며, 합성유 생산에 최적의 효율을 보이는 H2/CO 비(합성가스에 포함된 반응물비)는 2.0으로 알려져 있다. FT공정은 합성가스를 원료로 고온 및 고압 반응을 거쳐 GTL 공정의 최종 생산품인 FT합성유를 제조하는 공정이다. 본 연구에서는 FT공정 효율 극대화를 위해 reforming 공정에서 생성되는 합성가스 내 H2/CO의 비를 2로 수렴토록 모사조건을 설정하였으며, 상기 조건을 만족하는 reforming 공정들의 운전 온도 및 feed 조성을 분석하고 비교하고자 한다. 현재 GTL 플랜트관련 산업계에 적용 혹은 주 연구대상인 reforming 공정으로는 ATR, SCR, POx 공정이 있다. ATR 공정은 $850{\sim}1100^{\circ}C$에서 메탄, 스팀 및 산소를 원료로 활용하여 H2 및 CO를 생산하는 공정으로 발열/흡열 반응이 상존하여 에너지 비용이 낮지만 공정구조 상 열회수설비 및 ASU(Air Separation Unit)이 필요하기에 CAPEX(초기설비 설치비용)가 높은 편이다. SCR공정은 CH4, Steam 및 CO2를 연료로 하기에 이산화탄소가 일정부분 포함된 가스전에도 적용이 가능하나 공정 운전 중 지속적으로 외부에서 열을 공급해야 하기에 에너지 투입비용이 높은편이며, 탄소침적의 문제가 있어 대용량 플랜트에는 적합하지 않다. POx공정은 약 $1,500^{\circ}C$의 고온에서 CH4가 O2에 의해 부분 산화되는 방식으로 촉매가 필요없어 설비비가 타 공정에 비해 저렴하나 생산가스의 H2/CO비가 다소 낮아 전체적인 GTL 공정효율이 저하되는 단점이 있다. 상기 세 공정은 GTL 산업계에서 실증 및 효율증대를 위해 주로 연구되는 공정이기에 본 연구의 분석대상으로 설정하였다. 본 연구에서는 상용공정모사기인 Aspen Plus를 활용하여 reforming 공정별로 FT합성공정의 최적 조건(H2/CO=2)을 만족하는 합성가스 생산조건 분석 및 비교를 수행할 예정이다. 운전조건인 공정 운전온도 및 feed 가스조성 등을 모사하기 위해 합성가스 reforming 공정을 모델링하고 공급유량 및 압력 등의 운전변수는 GTL국책과제 1단계 연구수행 결과를 토대로 선정하고자 한다. GTL공정의 경우, 설비의 운전조건이나 연료가스의 구성 및 유량에 따라 적합한 reforming 공정이 다르기에 본 시뮬레이션 결과를 향후 GTL 플랜트 공정모델 설계시 reforming 공정선정에 참고자료로 활용하고자 한다.

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Performance optimization of 1 kW class residential fuel processor (1 kW급 가정용 연료개질기 성능 최적화)

  • Jung, Un-Ho;Koo, Kee-Young;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.731-734
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    • 2009
  • KIER has been developed a compact and highly efficient fuel processor which is one of the key component of the residential PEM fuel cells system. The fuel processor uses methane steam reforming to convert natural gas to a mixture of water, hydrogen, carbon dioxide, carbon monoxide and unreacted methane. Then carbon monoxide is converted to carbon dioxide in water-gas-shift reactor and preferential oxidation reactor. A start-up time of the fuel processor is about 1h and CO concentration among the final product is maintained less than 5 vol. ppm. To achieve high thermal efficiency of 80% on a LHV basis, an optimal thermal network was designed. Internal heat exchange of the fuel processor is so efficient that the temperature of the reformed gas and the flue gas at the exit of the fuel processor remains less than $100^{\circ}C$. A compact design considering a mixing and distribution of the feed was applied to reduce the reactor volume. The current volume of the fuel processor is 17L with insulation.

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Study on the Characteristics of Catalyst Reaction for Hydrogen Recovery from Nuclear Fusion Exhaust Gas (핵융합 배가스 중 수소 회수를 위한 촉매반응 특성 연구)

  • JUNG, WOOCHAN;JUNG, PILKAP;KIM, JOUNGWON;MOON, HUNGMAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.5
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    • pp.402-408
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    • 2015
  • In D-T fusion reaction, $D_2$ (duterium) and $T_2$(tritium) are used as fuel gas. The exhaust gas of nuclear fusion includes hydrogen isotopes $Q_2$ (Q means H, D or T), tritiated components ($CQ_4$ and $Q_2O$), CO, $CO_2$, etc. All of hydrogen isotopes should be recovered before released to the atmosphere. This study focused on the recovery of hydrogen isotopes from $CQ_4$ and $Q_2O$. Two kinds of experiments were conducted to investigate the catalytic reaction characteristics of SMR (Steam Methane Reforming) and WGS (Water Gas Shift) reactions using Pt catalyst. First test was performed to convert $CH_4$ into $H_2$ using 6% $CH_4$, 6% CO/Ar feed gas. In the other test, 100% CO gas was used to convert $H_2O$ into $H_2$ at various reaction conditions (reaction temperature, S/C ratio, GHSV). As a result of the first test, $CH_4$ and CO conversion were 41.6%, 57.8% respectively at $600^{\circ}C$, S/C ratio 3, GHSV $2000hr^{-1}$. And CO conversion was 72% at $400^{\circ}C$, S/C ratio 0.95, GHSV $333hr^{-1}$ in the second test.