• Title/Summary/Keyword: 머시닝센터

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A Development of a 5 Axis Double Column Type Mchining Center (I) (문형5축 머시닝센터 개발에 대한 연구(I))

  • 이시다
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.202-206
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    • 1997
  • 항공기 부품, 터빈형 임펠라나 브레이드, 자동차나 가전제품용의 대형금형류의 정밀가공과 생산성 향상에는 5축의 NC가공이 기존 3축의 NC 가공보다 많은 이점을 갖고 있다. 제1차 선도기술개발사업을 통해 C 형의 5축머시닝센터를 성공적으로 개발한 실적을 바탕으로 제2차 선도기술개발사업을 통해 작업이송거리 12,000*3,500*1,500(X*Y*Z), 위치정밀도 $\pm0.005mm/M$, 주축동력 30/45Kw의 대형, 강력, 정밀형의 문형5축머시닝센터 개불을 목표로 추진하고 있다.

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주축 및 Z축 모터의 전류 정보를 이용한 드릴공구 마멸상태의 검출

  • 김화영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.294-299
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    • 1993
  • 고도로 자동화가 진전된 생산 시스템에서의 가공은 NC 공작기계, 머시닝 센터등에 의해 이루어지고 있으나, 작업 상태에 대한 감시 및 공구교환 시점의 결정은 작업자에 의해 행해지고 있으므로, 무인화에 큰 장애가 되고 있다. 최근 머시닝센터 를 중심으로 가공이 많이 이루어지고 있는 실정에서, 머시닝센터 전체 작업중 대략 40% 정도를 차지하는 드릴 작업에서 공구 상태에 대한 감시는 가공 무인화를 위해서는 필수적이다. 본 연구에서는 드릴가공시 주축 및 Z축 모터전류와 공구마멸과의 정성적 및 정량적 관련성을 조사하기 위해 전류의 진폭영역 정보인 평균, 분산, 왜도(skewness), 첨도(kurtosis)등의 신호처리를 행하여, 이들값이 공구마멸이 진행됨에따라 변화하는 특성을 조사하였다.

An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing (머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구)

  • Kim, Chan-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.68-72
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    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.

Vibration Experiment and Stability Prediction of a Universal Machining Center (만능형 머시닝센터의 진동실험 및 절삭안정성 예측)

  • 이신영;김종원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.219-224
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    • 2004
  • There have been many researches on machine tool vibration and chatter to obtain assessment procedure and more productivity. In this paper chatter limit is predicted on a universal machining center which used a parallel mechanism. The prediction method uses the combination of structural dynamic characteristics and cutting dynamics. So the dynamic characieristics were obtained by vibration experiments. We showed the unstable cutting conditions, and from them we could plot the unstable borderlines.

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A Study on Optimization for Static Characteristics Analysis of Gantry-Type Machining Centers (문형머시닝센터의 구조해석을 통한 최적화에 관한 연구)

  • Yoo, Deck-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.122-128
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    • 2015
  • Recently, as the demand for high efficiency, multi-function machine tools has increased, domestic machine tool industries are investing in research and development for Gantry-Type Machining centers. In this thesis, for the purpose of evaluating machining accuracy and designing a machine tool structure, a simplified model of the main frame is suggested. The results show the general characteristics of the optimum design, and the approach is shown as practicable for the preliminary design analysis and improvement of a conceptual design of a Gantry-Type Machining center. This paper's results are expected to improve the static characteristics of Gantry-Type Machine centers. The three-dimensional finite element models proved that the modeling method might be applied to real machine tool structures.

Thermal Characteristics Analysis of a High-Speed HMC (초고속 수평형 머시닝센터의 열특성 해석)

  • 김석일;성하경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.221-226
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    • 2002
  • This paper presents the thermal characteristics analysis of a high-speed HMC(horizontal machining center) with spindle speed of 30,000rpm and fried rate of 40m/min. The spindle speed is achieved by introducing angular contact ball bearings, oil-jet lubrication method, oil jacket cooling method, and so on. The spindle system is a motor-separated type composed of the main spindle and sub-spindle which are mechanically connected by the flexible coupling. The spindles are supported by two front and rear bearings, and the built-in motor is located between the front to and rear bearings of the sub-spindle. The thermal analysis model of HMC is constructed by the finite element method, and the thermal characteristics in the design stage are estimated based on temperature distribution and heat flow under the various testing conditions related to spindle speed and feed rate.

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Contour Error Analysis and Feed Controller Optimization for Machining Center (머시닝센터를 위한 윤곽오차 분석 및 이송축 제어기 최적화)

  • 김성현;윤강섭;이만형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.17-24
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    • 2003
  • One of the most important performance criteria related to the gain tuning of controller for CNC machining center is the contour error. This study analyzed circular error by the axis-matched and mismatched cases. To reduce ellipse and radius error, it is necessary to set the gain for each axis to be same bandwidth and high response. Based on the analysis in the frequency domain, we simulate feed system by mathematical model and then predict bandwidth of each axis. For analysis of structure vibration while the each axis is moving, we try the various of measuring method and position loop is improved by jerk limit.

Evaluation of Vibration Characteristics and Machinability of High Speed Machining Center (고속 머시닝센터의 진동특성 및 가공성 평가)

  • 강익수;강명창;김정석;김기태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.424-429
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    • 2004
  • The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation for HMC is not sufficiently performed and the efficient cutting conditions can't be selected, a peat loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented by the analysis of acceleration in idling. The Machinability for the TiA1N coated flat end mill and STD11 (H$\sub$R/C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions . The resonance spindle speed is identified through the tool wear and natural frequency test.

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