• Transactions of the Korean Society of Automotive Engineers
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• v.18 no.6
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• pp.7-13
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• 2010

In this study, we investigated the efficient FE modelling techniques for thermal stress analysis of the exhaust manifold subject to thermo-mechanical cyclic loadings. At first, full engine model was considered to identify the critical locations and their results were compared to failure site shown by the engine bench test. And the equivalent system model was proposed based on the mechanical behavior of the full engine model. The weak areas of both FE models show a good agreement with the experimental crack location. As a result, a simplified modelling methodology was verified to estimate the thermo-mechanical behaviors of the exhaust manifold under thermal shock test condition.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.21 no.3
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• pp.176-185
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• 2009

A general flow distribution model and a simple process of numerical analysis, which can be applied to multi-pass systems with manifolds, are presented. A numerical procedure, namely a modified equal pressure method based on the discrete model, was developed to predict flow rates at branch tubes. The predicted pressure distribution agreed well with the previous research with the average error less than 11%. A parametric study was performed to demonstrate the effect on the flow distribution.

• Journal of computational fluids engineering
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• v.19 no.1
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• pp.73-79
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• 2014

Three-dimensional turbulent flows of a distribution manifold are studied by a turbulence model. To investigate the geometrical effects of the manifold, the length and area of exit port are changed. From the results, flow structures related to the outflow uniformity are examined and the deparure angles are obtained. The exit configuration depending on the departure angle has advantages to the outflow uniformity. That is, the decreased exit area in the streamwise direction improves the uniformity of exit flow. For the uniform effusion, the change of exit port by departure angle is more effective them the change of exit area.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.3 s.258
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• pp.338-343
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• 2007

Thermal deformation of cast iron exhaust manifold for turbo diesel engine is investigated by finite element analysis (FEA). The FE model included the temperature dependent material properties as well as the interactions between exhaust manifold, cylinder head and fasteners. It also considers the sliding behavior of the flanges of exhaust manifold on cylinder head when either expansion or contraction of the exhaust manifold exceeds the fastener pretension. The result of analysis revealed that remarkable thermal deformation along the longitudinal direction. Compressive plastic deformation at high temperature remained tensile stress in manifold and resulted in longitudinal contraction at ambient temperature. The amount of contraction at each fastener position was predicted and compared with experimental results. Analysis results revealed that the model predicted deformation qualitatively, but more elaborated cyclic hardening behavior would be necessary to predict the deformation quantitatively.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.12
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• pp.102-109
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• 2009

This study proposes the structural optimization of a manifold valve. FE analysis is performed to evaluate the strength of a manifold valve. In addition, the structural optimization technique is applied to reduce its weight. In this study, the optimization method using the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint. The maximum stress and the weight are replaced by the metamodels. In this process, tile sample points are generated by latin-hypercube design. Optimum designs are obtained by ANSYS Workbench and the in-house program.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.3
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• pp.160-165
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• 2007

Exhaust manifold is generally subjected to thermal cycle loadings ; at hot condition, large compressive plastic deformations are generated, and at cold condition, tensile stresses are remained in highly deformed critical zones. These phenomena originate from that thermal expansions of the runners are restricted by inlet flange connected to the cylinder head, because the former is less stiff than the latter and, the temperature of the inlet flange is lower than that of the runners. Therefore, due to the repetitions of thermal deformation, leakage problems could be occur between inlet flange and cylinder head. In this study, we obtained pressure distributions along gasket bead lines from the finite element analysis and compared to the test results. It shows a good agreement between numerical and experimental results.

• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2280-2285
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• 2008

A general flow distribution model and a simple process of numerical analysis, which can be applied to multi-pass systems with manifolds, are presented. Correlations are derived from the discrete model, and numerically calculated using a modified equal pressure method. The predicted pressure distribution agrees well with the available experimental results of other researchers with the average error less than 2% for 10 branch manifolds, and 4% for 20 branch manifolds. A parametric study is performed to demonstrate the effect on the flow distribution.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.1
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• pp.139-145
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• 2007

This paper presents the low cycle thermal fatigue of the engine exhaust manifold subject to thermomechanical cyclic loadings. The analysis includes the FE model of the exhaust system, temperature dependent material properties, and thermal loadings. The result shows that at an elevated temperature, large compressive plastic deformations are generated, and at a cold condition, tensile stresses are remained in several critical zones of the exhaust manifold. From the repetitions of thermal shock cycles, plastic strain ranges could be estimated by the stabilized stress-strain hysteresis loops. The method was applied to assess the low cycle thermal fatigue for the engine exhaust manifold. It shows a good agreement between numerical and experimental results.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.209-212
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• 2008

Hydroforming Technology has been applied to manufacture in various parts of automobile. Especially, Exhaust manifold has been applied to hydroforming method in the foreign advanced automotive company. Exhaust manifold runner is important exhaust parts that heat-resistant and exhaust flow characteristics are requested in the automobile. The purpose of this study is to optimize the manufacturing method of exhaust maniflold runner using FEA and to propose to get a optimization design direction. In addition, Comparative analysis between conventional exhaust maniflold and hydroformed exhaust maniflold has been done in view of weight-saving, manufacturing advantage.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2000.11a
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• pp.4-4
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• 2000

KSR-III 과학로켓 개발사업의 한 분야인 추진기관 연구에 있어 가장 중심이 되는 것은 제작된 연소실의 시험/검증이라고 할 수 있다. 여러 단계의 시험 가운데에서도 엔진의 특성을 제 1차 적으로 파악하고, 시험 대상물인 엔진을 스탠드에 장착하여 시험이 가능토록 하기 위해서 모사 추진제(물) 혹은 실제 추진제를 사용하여 수력학적 특성을 알아내는 것은 매우 중요하다. 이를 위해 engineering model 엔진(이하 EM)에 대하여 액체 산소 배관은 액체 산소를, 스탠드 사정상 케로신 배관은 액체 질소를 사용한 비연소 시험을 수행하였으며, 이러한 일련의 비연소 시험을 통해 산화제 및 연료 매니폴드 각각에 대한 차압과 매니폴드를 채우는 시간을 측정하여 점화 사이클을 정의할 수 있었다.(중략)