• Title/Summary/Keyword: 맞대기 용접

Search Result 199, Processing Time 0.02 seconds

Evaluation of PWSCC at Dissimilar Metal Butt Welds in NPP (원전 이종금속 맞대기용접부 PWSCC 균열건전성평가)

  • Lee, Sung-Ho;Lee, Kyoung-Soo;Oh, Chang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.36 no.9
    • /
    • pp.1047-1052
    • /
    • 2012
  • Primary water stress corrosion cracking (PWSCC) instances have been reported in the Alloy 600 reactor pressure vessel head penetration nozzle and the Alloy 82/182 dissimilar metal butt weld nozzle in several PWRs. Therefore, in-service inspection programs have been adopted worldwide to prevent failure at the weld region. If a PWSCC is observed at the dissimilar metal weld region during inspection, its structural integrity should be evaluated; however, this requires considerable time and effort, and this might lead to a decrease in the plant utilization coefficient. To prevent this, KHNP-CRI have established integrity assessment criteria and developed a computer program for the fast evaluation and judgment of PWSCC. In this paper, the results and current status of the same are presented. Through this study, criteria for the structural integrity evaluation of PWSCC have been established, and a computer program has been developed to realize technical means for the evaluation of PWSCC structural integrity.

Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding (보수용접 모사 방법에 따른 원자로 배관 이종금속 맞대기 용접부 응력 분포)

  • Lee, Hwee-Seung;Huh, Nam-Su;Kim, Jin-Su;Lee, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.5
    • /
    • pp.649-655
    • /
    • 2013
  • During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process.

Development of the integrated unit module large-capacity inverter arc welding machines and application for butt welding of thick weldments (단위 모듈 집적형 대용량 인버터 아크용접기의 개발과 후판 맞대기 용접에의 적용)

  • Shin, Hee-Seop;Jung, Yun-Ho;Son, Chang-Hee;Lim, Sung-Ryong;Jung, Soo-Wook;Yoon, Hye-Won;So, Soon-Sam;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.24-24
    • /
    • 2009
  • 현재 조선소를 비롯하여 각종 산업 전반적으로 기존의 SCR 용접기를 대체하여 용접품질이 우수한 인버터 용접기가 널리 사용되고 있는 실정이다. 그러나 기존 인버터 용접기의 전원은 Mono 타입으로 이루어져 있어 대용량 인버터 용접기의 경우 대용량 스위칭 소자가 요구되어 제조원가가 높다. 그리고 문제 발생 시 용접기의 사용이 불가능하게 된다. 개발된 단위모듈을 병렬로 연결하여 대용량 용접기를 구성하게 되면 제조원가를 절감할 수 있으며 병렬로 연결되어 단위 모듈에 문제가 발생하여도 계속적인 사용이 가능하고, 주 회로를 작은 용량으로 분산시켜 전력을 제어하므로 높은 에너지 효율을 가지게 된다. 또한 인버터 용접기의 가장 중요한 성능인 스위칭 주파수에 있어서도 기존의 인버터 용접기는 20kHz의 스위칭 주파수를 가지지만 본 기술은 낮은 전력을 병렬로 연결하여 대용량을 동시에 제어가능 하므로 약 70kHz의 고속제어가 가능하다. 본 연구에서는 개발된 용량 170A단위모듈을 병렬로 연결하여 단위모듈 집적형 인버터 아크용접기 510A, 680A급의 부하테스트 실시 및 기본출력특성에 대하여 실험하였으며, GMAW에서 ${\Phi}1.6$ 솔리드 와이어를 이용하여 두께 20t의 후판 맞대기 용접에 적용실험을 실시하였다. 그 결과 모든 전류영역에서의 부하특성 및 출력특성이 양호하게 나타났으며, 후판 맞대기 용접에서는 SAW에 버금가는 생산성과 용접특성을 얻을 수 있었다.

  • PDF

Distribution Characteristics of Weld Residual Stress on Butt Welded Dissimilar Metal Plate (이종금속 평판 맞대기용접의 용접잔류응력 분포특성)

  • Lee, Kyoung-Soo;Park, Chi-Yong;Kim, Maan-Won;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.9
    • /
    • pp.1317-1323
    • /
    • 2010
  • In this study, the weld residual stress distribution at a dissimilar-metal welded plate of low alloy carbon steel and stainless steel, which are widely used in nuclear power plants, was characterized. A plate mock-up with butt welding was fabricated using SA 508 low alloy steel and Type 304 stainless steel plates and the residual stresses were measured by the X-ray diffraction method after electrolytic polishing of the plate specimen. Finite element analysis was carried out in order to simulate the butt welding of dissimilar metal plate, and the calculated weld residual stress distribution was compared with that obtained from the measured data. The characteristics of the three-dimensional residual stress distribution in a butt weld of dissimilar metal plates were investigated by comparing the measured and calculated residual stress data.