• Title/Summary/Keyword: 마찰 교반 점용접

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Dissimilar Friction Spot Joining between AA5052-H32 and AA6022-T4 (마찰교반 점용접(FSJ)을 이용한 Al alloy의 이종접합)

  • Kim, Teuk-Gi;Jo, Hyeon-Jin;Kim, Hong-Ju;Cheon, Chang-Geun;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.219-221
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    • 2006
  • In an attempt to optimize friction spot joining process of Al alloys for automobiles, Friction spot joining was used make lap feint on strips of AA5052-H32 and AA6022-T4 aluminium alloy. The effects of joining parameters such as tool rotating speed, plunging depth, joining time and kind of upper plate on the joints properties were investigated. An optimal tensile shear strength parameter of a tool rotating speed of 1000rpm, dwell time 2.5sec with upper plate 6022 can be found to make a good joint.

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Evaluation of Friction Spot Joining Weldability of Mg alloys (마찰교반 점용접(FSJ)을 이용한 Mg 합금의 접합성 평가)

  • Jo, Hyeon-Jin;Kim, Heung-Ju;Bang, Guk-Su;Cheon, Chang-Geun;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.183-185
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    • 2005
  • In an attempt to optimize friction spot joining process of Mg alloys, effects of joining parameters such as rotating speed, plunging depth, and dwelling time on the joints properties were evaluated. Experimental tests were carried out for lap joined AZ31B-H24 sheets. A wide range of joining conditions could be applied to join Mg alloys without defects in the weld zone except for certain welding conditions with an insufficient heat input. The microstructures and hardness variations in the weld regions are discussed. For sound joints without defects, tensile shear strength of weld joints was higher approximately 116% than typical tensile shear strength of electrical resistance spot-welded joints for magnesium(Welding handbook, Vol 3, AWS).

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Fracture mode of friction spot joined Aluminum alloy used in automobile industry (마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 파단특성)

  • Kim, Teuk-Gi;Cheon, Chang-Geun;Rajesh, S.R.;Kim, Hong-Ju;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.316-318
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    • 2007
  • Friction Spot Joining(FSJ) has a strong potential for aluminum alloy joining in automobile industries. The present paper focuses on the attempt to optimize the FSJ process for lap joining of A5052-H32 and A6061-T6 aluminum alloys. For A5052 maximum tensile shear strength has been observed for a tool rotating speed of 800rpm and for A6061 at 1000 rpm. Study on fracture modes of the tensile tested specimens of both A5052-H32 and A6061-T6 revealed, for high tensile strength values, plug fracture mode and lower tensile values, shear fracture mode. Above 2000 rpm distortion of the base metal, beside the tool shoulder was larger and plug fracture mode has been observed.

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Evaluation of Friction Spot Joining Weldability of Al Alloys for Automotive (마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 접합성 평가)

  • Jo, Hyeon-Jin;Kim, Heung-Ju;No, Jung-Seok;Jang, Ung-Seong;Bang, Guk-Su
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.177-179
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    • 2005
  • In an attempt to optimize friction spot joining Process of Al alloys for automobiles, joining parameters such as tool rotating seed, plunging depth, and joining time on the joints properties were investigated. A wide range of joining conditions could be applied to join Al alloys for automobile without defects in the weld zone except for certain welding conditions with a lower heat input. for sound joints without defects, tensile shear strength of joints was higher than acceptable criteria of tensile shear strength of resistance spot welded joints for aluminum.

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Evaluation of Friction Spot Joining Weldability of Al Alloys for Automotive (마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 접합성 평가)

  • Cho, Hyeon-Jin;Kim, Heung-Ju;Cheon, Chang-Keun;Chang, Woong-Seong;Bang, Kook-Soo
    • Journal of Welding and Joining
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    • v.24 no.1
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    • pp.50-55
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    • 2006
  • In an attempt to optimize friction spot joining process of Al alloys for automobiles, effects of joining parameters such as tool rotating speed, plunging depth, and joining time on the joints properties were investigated. A wide range of joining conditions could be applied to join Al alloys for automobile without defects in the weld zone except for certain welding conditions with a lower heat input. For sound joints without defects, tensile shear strength of joints was higher than acceptable criteria of tensile shear strength of resistance spot welded joints for aluminum.

Friction spot joining of dissimilar materials (마찰교반점용접을 이용한 이종재료의 접합)

  • Cheon, Chang-Geun;Kim, Teuk-Gi;Rajesh, S.R.;Kim, Heung-Ju;Jang, Ung-Seong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.155-157
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    • 2007
  • The Friction spot dissimilar welding of galvanized steel/Al6061-T6 was performed to investigate the mechanical characteristics of the joints. The presence of thin film of aluminum oxide on the surface and melting of zinc in the coating, made substandard joint characteristics for dissimilar Friction spot joining(FSJ) performed with out removing the coating. Where as, for dissimilar FSJ of galvanized steel/Al6061-T6 after removing the coating, superior agitation and welding quality has been obtained for a configuration of galvanized steel as the upper plate and Al6061-T6 as lower plate. The results from tensile tests and microscopic examination for various combinations of the welding parameters have been presented.

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The Effect of Tool Shape in the Friction Spot Joining of Aluminum Extrude (알루미늄 압출재의 접합부 강도에 영향을 미치는 마찰교반 점용접 툴 형상에 관한 연구)

  • Chun, Chang-Keun;Park, In-Gyu;Umm, Kyung-Su;Chang, Woong-Seong
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.559-564
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    • 2009
  • Aluminum extrude is increasing to vehicle body manufacture of a recent railroad vehicle. Conventional welding of this aluminum extrude has been used MIG welding or resistance spot welding mainly. But the advanced manufactures like Japan's tried to apply the friction stir welding and friction spot joining at railroad vehicle body manufacture process. Therefore in this paper we tried to study to apply friction stir welding to AL 6005-T6 extrude which has been manufactured the railroad vehicle mainly. In this study we investigated first the mechanisms to affect the welding strength in friction stir welding. After we made the 3 tools of different shape, we observed how the welding strength changed while changing the welding time and the rotation speed, the plunging depth.

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