• 제목/요약/키워드: 마찰요소

검색결과 560건 처리시간 0.019초

공기압 실린더용 저마찰 피스톤 실의 특성해석 (Analysis of a Low Friction Piston Seal in Pneumatic Cylinders)

  • 김도태;장중걸
    • 유공압시스템학회논문집
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    • 제8권3호
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    • pp.21-26
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    • 2011
  • Nonlinear seal friction in pneumatic cylinders can impede the performance of pneumatic systems designed for high precision positioning with favorable high speed actuation. The behaviour of an elastomeric piston seals in high speed pneumatic cylinders is analyzed by nonlinear finite element analysis using ABAQUS. The contact pressures, stress and strain distributions and frictional forces of the squeeze type piston seal are simulated with variation of the seal radial installed interference, the operating pressures, friction coefficients and piston rod velocities. The nonlinear finite element model of the squeeze type piston seal is used to predict deformation of a seal, friction force and contact pressure distributions.

SUH35/SUH3 마찰용접 접합계면에 대한 잔류응력 특이성의 해석 (Analysis of Residual Stress Singularities on Interfaces of Friction Welded SUH35/SUH3)

  • 정남용;박철희
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.104-111
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    • 2005
  • With increasing use of SUH35/SUH3 dissimilar materials for automotive engine valves, it is required that stress singularities under residual stress on an interface for friction welded dissimilar materials analyzed to establish strength evaluation. The stress singularity $index{\lambda}$ and stress singularities $factor{\Gamma}$ were calculated from using the results of stress analysis to consider residual stress and loads. The stress singularities on variations for shapes and thickness of welded flashes were analyzed and discussed. This paper suggested that the strength evaluation by using the stress singularity factors as fracture parameters, considering the stress singularity on an interface edge of friction welded dissimilar materials will be useful.

마찰용접에 의한 이종재 접합계면에 대한 응력특이성의 해석 (Analysis of Stress Singularities on Interfaces of Friction Welded Dissimilar Materials)

  • 정남용;박철희
    • 한국자동차공학회논문집
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    • 제13권2호
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    • pp.142-148
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    • 2005
  • In this paper, the stress singularity on interface of friction welded dissimilar materials was investigated by using 2-dimensional elastic boundary element method. It is required that stress distributions and stress singularities on an interface for friction welded dissimilar materials analize to establish strength evaluation. The stress singularity index ($\lambda$) and stress singularity factor ($\Gamma$) were calculated from the results of stress analysis. The stress singularities on variations for shapes and thickness of friction welded flashes were analized and discussed. This paper suggested that the strength evalution by using the stress singularity factors as fracture parameters, considering the stress singularity on an interface edge of friction welded dissimilar materials were very useful.

이종 마찰용접재의 계면균열에 대한 파괴인성의 평가방법 (An Evaluation Method of Fracture Toughness on Interface Crack in Friction Welded Dissimilar Materials)

  • 정남용;박철희
    • 한국자동차공학회논문집
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    • 제15권4호
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    • pp.171-177
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    • 2007
  • In this paper, an evaluation method of fracture toughness on interface cracks was investigated in friction welded dissimilar materials with interfacial edge cracks. To establish a reasonable strength evaluation method and fracture criterion, it is necessary to analyze stress intensity factor under the load and residual stress condition on friction welded interface between dissimilar materials. The friction welded specimens with an edged crack were prepared for analysis of stress intensity by using the boundary element method (BEM) and the fracture toughness. A quantitative fracture criterion for friction welded STS 304/SM 45C with interface crack is suggested by using stress intensity factor, F and the results of fracture toughness experiment.

세탁기 브레이크 밴드소음 고장분석 사례

  • 이재혁;함선일;박상득
    • 한국신뢰성학회:학술대회논문집
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    • 한국신뢰성학회 2004년도 정기학술대회
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    • pp.297-301
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    • 2004
  • 세탁기의 Shaft Ass'y는 모터로부터 동력을 전달 받아 세탁 및 탈수행정의 제어 기능을 수행하는 세탁기의 핵심부품으로 사용 중 브레이크 밴드소음을 유발하여 소비자의 불만족 요소로 작용하고 있다. 그러나 드럼과 브레이크 페드의 정확한 마찰소음 현상 규명이 안되어 불량 개선에 많은 어려움이 있다. 이를 해결하고자 소음, 진동, 소재 분석 및 ESPI(Electronic Speckle Pattern Interferometry) 분석을 통해 고장원인을 규명하였다. 특히 ESPI는 비접촉, Full Field 정밀 변형 가시화 장치로 Shaft Ass'y의 동작 중 공진소음 발생 부위를 변형 가시화를 통해 정확하게 찾을 수 있었다. 밴드소음 원인은 브레이크 Lever의 공진에 의해 발생하였고 브레이크 밴드 패드의 접촉면적 불균일로 인한 국부적 마찰력 증대가 소음원으로 작용하였다. 밴드소음의 정확한 고장 메커니즘 규명을 통해 개선안을 도출하여 적용하였고 밴드소음 개선효과를 얻을 수 있었다.

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이종 마찰용접재의 파괴기준 설정 (Establishment of Fracture Criterion on Friction Welded Dissimilar Materials)

  • 정남용;박철희
    • 한국자동차공학회논문집
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    • 제14권5호
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    • pp.164-171
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    • 2006
  • Application of friction welding is increasing in the manufacturing process of machine elements in many industry fields. To establish a reasonable strength evaluation method and fracture criterion, it is necessary to analyze stress singularity under the residual stress condition on friction welded interface between dissimilar materials. In this paper, a method to establish fracture criterion on interface of friction welded dissimiliar materials was investigated by using the boundary element method BEM and static tensile testing. A quantitative fracture criterion for friction welded dissimilar materials is suggested by using stress singularity factor, $\Gamma$.

마찰을 고려한 경편기용 정경빔의 설계에 관한 연구 (A Study on the Design of the Warper Beam Considering Friction)

  • 임문혁;김영규;신현명
    • 한국정밀공학회지
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    • 제20권3호
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    • pp.140-148
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    • 2003
  • An analysis fur the warping process has been performed to design the warper beam. Nonlinear material response is included in the physical model of polyester yarn. Large deformation finite element simulation considering contact and frictional analysis are used to obtain the pressure on the barrel of the warper beam. Loading condition on the flange is assumed by using the pressure on the barrel, winding number of yarn, Poisson's ratio of fiber, and fiber volume fraction. By using the above loading conditions NASTRAN finite element simulation is performed to calculate stress distribution and deformation of the warper beam. By comparing the deformed shape of the flange with experimental result, loading condition on the flange has been obtained. The obtained loading conditions on the barrel and flange can be utilized to design the warper beam.

주기적인 마찰력을 받는 드럼-브레이크 슈의 동적안정성 (Dynamic Stability of a Drum-brake Shoe Under a Pulsating Frictional Force)

  • 류봉조;오부진;임경빈;김효준
    • 한국소음진동공학회논문집
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    • 제12권11호
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    • pp.890-896
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    • 2002
  • This paper deals with the dynamic stability of a brake shoe under pulsating frictional forces. A lining part of brake systems is assumed as a distributed spring, and the supported elements of a shoe are assumed as translational springs for a constant distributed frictional force and a pulsating frictional force. Governing equations are derived by the use of the extended Hamilton's principle, and numerical results are calculated by finite element method. The critical distributed frictional force and instability regions were investigated for the change of distributed spring constants and translational spring constants.

마찰력을 받는 드럼 브레이크-슈의 동적안정성 (Dynamic Stability of a Drum Brake Shoe under a Frictional Force)

  • 류봉조;류시웅;;오부진;김효준
    • 한국소음진동공학회논문집
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    • 제11권6호
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    • pp.216-222
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    • 2001
  • The paper presents the dynamic stability of a flexible shoe in drum brake systems subjected to a frictional force. The frictional force between the drum and the shoe is assumed as a distributed frictional force, while the shute is modeled as an elastic beam supported by two translational springs at both ends and elastic foundations. Governing equations of motion are derived by energy expressions, and their numerical results are obtained by employing the finite element method. The critical distributed frictional force and the instability regions are demonstrated by changing the stiffness of two translational springs and elastic foundation parameters. It is also shown that the beam loses its stability by flutter and divergence depending on the stiffness of elastic supports and elastic foundation parameters. Time responses of beams corresponding to their instability types are also demonstrated.

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열차 하중조건을 고려한 마찰형 방진장치 성능시험 및 마찰특성 분석 (Analysis of Performance Tests and Friction Characteristics of a Friction Type Isolator Considering Train Load Conditions)

  • 고용성;이찬영;지용수;김재왕
    • 한국산학기술학회논문지
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    • 제18권3호
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    • pp.694-702
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    • 2017
  • 선하역사의 경우 차량-궤도에서 발생하는 하중 및 진동이 직접적으로 전달되는 구조적 한계로 인하여 발생하는 구조체 전달 형태의 진동과 소음레벨이 다른 역사형식 대비 월등히 높음으로 인하여 역사 내 상업 및 업무시설 이용객과 종사자들의 불편과 민원이 증가하고 있다. 선하역사에 발생하는 소음 진동을 저감하기 위한 대책중 하나로 알려진 플로팅 궤도의 경우 궤도 하부에 고무 마운트나 패드 요소를 적용한 장치가 주로 설치되어 댐퍼 역할을 한다. 이러한 장치의 경우, 열차 운행 시 발생하는 비선형 하중에 대하여 정확한 강성 및 감쇠비를 설계하기 어렵다는 단점이 있다. 본 연구에서는 플로팅 궤도에 적용 가능하며 정확한 강성 설계가 가능한 마찰 쐐기형 방진장치를 소개한다. 또한, 방진장치 강성 설계값과 시험값을 비교 분석하고 마찰 쐐기형 블록 배치에 따른 감쇠비를 열차 하중조건에 따라 도출하였다. 방진장치의 성능시험은 DIN45673-7 규정에 의거하여 진행하였으며 시험항목인 정적 및 동적하중 시험을 모두 포함한다. 성능시험 하중조건은 DIN 규정에 따라 열차 및 궤도 중량을 고려하여 적용하였으며 수직 하중 및 수평 하중에 대한 시험을 진행하여 방진장치 적용에 따른 궤도의 구조안전성을 확보한다. 더불어, 하중재하속도에 따른 마찰재의 마찰계수 변화 양상을 확인함으로서 다양한 하중재하속도 조건에 대한 마찰쐐기형 방진장치의 진동저감 성능을 확인한다.