• Title/Summary/Keyword: 마찰교반접합

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Fundamental Study of Lap Joint on FSW (마찰교반접합에 의한 겹치기 이음부의 기초적 연구)

  • Lee, Jung-Heon;Park, Gyeong-Chae;Lee, Seon-Hong;Go, Yeong-Bong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.180-182
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    • 2005
  • Development of FSW for use in lap joint production would expend the number of applications that could benefit from the technique. In the study, an extensive investigation was carried out on FSW lap joints, including interface morphology and mechanical properties. Welding variables included welding speed, rotation speed and, of particular importance, lap joint a methods. Examination of metallographic cross sections and failure locations showed a critical sheet interface present in all welds. Results indicates FSW lap joints may potentially replace other joining processes like resistance spot welding and riveting.

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Friciton stir welding of type 304 stainless steel (304 스테인레스 스틸의 마찰교반접합)

  • Lee, Chang-Yong;Choe, Don-Hyeon;Pyo, Seong-Eun;Lee, Won-Bae;Lee, Jong-Bong;Yeon, Yun-Mo;Jeong, Seung-Bu
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.158-160
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    • 2007
  • The butt and lap configurational friction stir welding of type 304 stainless steel was conducted in this study. The sound joints were obtained by WC tool. As the welding distance increased, tool deformation gradually increased at the pin edge. The discoloration by oxidation was observed at the top surface of the joint, a sufficient heat-input was required to avoid the welding defect owing to the lack of stirring at the welding start point. Very fine grains were observed in the stir zone, and the grain coarsening was not observed in the heat affected zone.

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A study on the influence of the traverse speed on the mechanical strength of friction stir welding A5083 (A5083 마찰교반접합(F.S.W)시 이송속도가 기계적 강도에 미치는 영향에 관한 연구)

  • 성기완;이준형;오세헌;박근형;윤병수;민택기
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.114-116
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    • 2001
  • This study deals with friction stir welding of aluminum alloy(A5083). Welding conditions were applied that revolution 2000rpm, friction pressure 25MPa, angle between stir rod section and plate 4$^{\circ}$, projection pin diameter 4mm, traverse speed 0.5mm/sec, 1.0mm/sec, 1.5mm/sec. The experimental results as follows; 1. Welding beads were superior in traverse speed 1.0mm/sec and it were formed plenty of flash in traverse speed 0.5 mm/sec. Welding beads were rough in traverse speed 1.5mm/sec. 2. The maximum tensile strength was 211MPa in traverse speed 1.0mm/sec, in this case the strength was 85% of A5083 base metal tensile strength.

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A Study on the Friction Stir Welding Characteristics of AZ31 Mg Alloy by the Design of Experiment (실험계획법에 의한 AZ31 마그네슘 합금의 마찰교반용접 특성에 관한 연구)

  • Kang, Dae Min;Park, Kyoung Do;Jung, Yung Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.77-82
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    • 2013
  • In this paper, the design of experiment with two-way factorial design was adopted and from that, optimum values of welding variables including the welding speed and rotation speed were found to improve the strength of AZ31 magnesium alloy sheets joined by the friction stir technique. Tool with shoulder diameter of 12 mm and pin diameter of 3.5 mm was used. Also the welding direction was aligned with the material rolling direction, and dimensions of the AZ31 magnesium alloy sheets were $100{\times}100{\times}2mm$. Conditions of rotation speed were 1000, 1100 and 1200 rpm and those of welding speed were 200, 300 and 400 mm/min. As far as this work is concerned, the optimal conditions for friction stir joint were predicted as the rotation speed of 1200 rpm and welding speed of 200 mm/min.

The Weldability of a Thin Friction Stir Welded Plate of Al5052-H32 using High Frequency Spindle (고주파스핀들을 이용한 박판 알루미늄합금소재(Al5052-H32)의 마찰교반접합에 의한 용접성 평가)

  • Joo, Young-Hwan;Park, Young-Chan;Lee, Yong-Moon;Kim, Kwang-Ho;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.90-95
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    • 2017
  • Recently, smaller and lighter products have become of interest in industry applications that increasingly demand thin plate joints of thickness 1.0 mm or less using friction stir welding. In this study, high frequency spindles that run at 3,500-6,500 rpm are introduced for thin friction stir-welded plates. Weldability tests are performed for the butt-joint method of Al5052-H32 alloy of 1.0 mm thickness under 3,500-6,500 rpm spindle revolution with 250-400 mm/min feed speed. An optical microscope was used to analyze the bid structure of the welded zone and stir zone. The tensile-strength and hardness of the welded zone were then measured.

The Joining Characteristics of Butt Friction Stir Welded C1020/Al6063 (C1020/Al6063 이종 합금의 맞대기 마찰교반접합의 접합특성)

  • Ko, Young-Bong;Choi, Jun-Woong;Cho, Je-Hyoung;Kim, Hyen-Woo;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.42 no.5
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    • pp.240-245
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    • 2009
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. Development of FSW would expand the number of applications. The FSW is a relatively solid-state joining process. This study possibility of a welding between C1020 and Al6063 by means of FSW has fundamentally clarified. The primary process parameters, such as a rotating speed, rotating direction of tool and off-set of pin periphery from materials interface were optimize, respectively.