• 제목/요약/키워드: 마찰공학

검색결과 1,347건 처리시간 0.03초

초음파법에 의한 이종재료 마찰용접강도 해소법의 개발 (Devel opment of Weld Strength Analysis for Dessimilar Metal Friction Welds by Ultrasonic Technique)

  • 오세규;김동조
    • 한국해양공학회지
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    • 제2권1호
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    • pp.135-149
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    • 1988
  • Friction welding has been shown to have significant economic and technical advantages. However, one of the major concerns in using friction welding is the reliability of the weld quality. No reliable nondestructive test method is available at present for detecting weld quality, particularly in a production environment. Friction welds are formed by the mechanisms of diffusion as well as mechanical interlocking. The severe plastic flow at the interface by forge action of the process brings the subsurfaces so close together that detection of any unbonded area becomes very difficult. This paper presents an attempt to determine the friction weld strength quantitatively using the ultrasonic pulse-echo method. Instead of detecting flaws or cracks at the interface, the new approach calculates the coefficient of reflection based on measured amplitudes of the echoes. It has been finally confirmed that this coefficient could provide the quantitative relationship to the weld quality such as tensile strength, torsional strength, impact value, hardness, etc. So a new nondestructive analysis system of friction weld strength of dissimilar metals using an ultrasonic technique could be well developed.

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지오텍스타일을 포함하지 않은 토목섬유 경계면의 동적 마찰 특성 (Dynamic Frictional Properties of Geosynthetic Interfaces Involving Only Non-geotextiles)

  • 김진만
    • 한국지반공학회논문집
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    • 제21권7호
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    • pp.81-89
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    • 2005
  • 지오텍스타일을 포함하지 않은 토목섬유 경계면의 동적마찰저항과 전단변위속도, 그리고 여타 마찰특성의 상관성에 대한 실험적 연구를 수행하였다 변위속도 조절이 가능한, 진동대를 이용한 진동식 실험장치를 제작하여 사용하였다. 다양한 변위속도를 포함한 실험을 수행한 결과, 지오텍스타일을 포함하지 않은 토목섬유 경계면은 지오텍스타일을 포함한 토목섬유 경계면의 전단특성과 확연히 구별되는 거동을 보였다. 지오텍스타일을 포함한 토목섬유 경계면과 달리 지오텍스타일을 포함하지 않은 토목섬유 경계면의 전단 거동은 전단 변위 속도에 민감하지 않으며 강-완전소성에 근사하다는 결론을 얻었다.

클러치 마스터실린더 컵-시일 고무의 마찰계수 실험 연구 (An Experimental Study on The Friction Coefficient of Rubbers for Clutch Master Cylinder Cup-Seals)

  • 이재천;임문혁;이병수;장지현;정용승;허만대;최병기
    • 한국자동차공학회논문집
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    • 제11권5호
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    • pp.112-118
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    • 2003
  • The friction coefficients of the rubber for clutch master cylinder were experimentally measured in this study. The cylindrical rubber samples for primary cup-seal and secondary cup-seal were tested against the aluminum or the steel plates of master cylinder housing under the various conditions of brake oil temperatures and normal loads. Dry sliding friction coefficients were also measured under various load conditions. The test revealed following results. First, the friction coefficient under fluid lubrication condition in general decreases, as the oil temperature or normal load increases. Second, the steel plate of low surface roughness yielded comparatively low friction coefficient on the range of 0.30∼0.67. On the other hand, the aluminum plate of high surface roughness yielded high friction coefficient on the range of 0.31∼1.15. Third, the friction coefficient of dry surface contact decreases as the normal load increases. This is contrary to the general principle of friction coefficient between metal plates.

향상된 스틱-슬립 마찰 모델을 이용한 스마트 구조물의 마이크로 위치제어 (Micro-positioning of a Smart Structure Using an Enhanced Stick-slip Model)

  • 이철희;장민규;최승복
    • 한국소음진동공학회논문집
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    • 제18권11호
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    • pp.1134-1142
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    • 2008
  • In this paper, a model-based stick-slip compensation for the micro-positioning is proposed using an enhanced stick-slip model based on statistical rough surface contact model. The smart structure is comprised with PZT(lead (Pb) zirconia(Zr) Titanate(Ti)) based stack actuator incorporating with the PID(proportional-integral-derivative) control algorithm, mechanical displacement amplifier and positioning devices. For the stick-slip compensation, the elastic-plastic static friction model is used considering the elastic-plastic asperity contact in the rough surfaces statistically. Mathematical model of system for the positioning apparatus was derived from the dynamic behaviors of structural parts. PID feedback control algorithms with the developed stick-slip model as well as feedforward friction compensator are formulated for achieving the accurate positioning performance. Experimental results are provided to show the performances of friction control using the developed positioning apparatus.

피스톤의 점성 마찰력을 고려한 소형 왕복동 압축기의 동적 해석 (Dynamic Analysis of the Small Reciprocating Compressors Considering Viscous Frictional Force of a Piston)

  • 김태종
    • 한국소음진동공학회논문집
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    • 제12권11호
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    • pp.904-913
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    • 2002
  • In this study, a dynamic analysis of the reciprocating compression mechanism considering viscous friction force of a piston used in small refrigeration compressors is performed. The length of cylinder in this class of compressors is shortening to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder liner is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the compression mechanism dynamics, the change in bearing length of the piston and all corresponding viscous forces and moments are considered in order to determine the trajectories of piston and crankshaft. The piston orbits for viscous friction model and Coulomb friction model were used to compare the effect of the friction forces of piston on the dynamic trajectories of piston. To investigate the effect of friction force acting on the piston for the dynamic characteristics of crankshaft, comparison of the crankshaft loci is given in both viscous model and Coulomb model. Results show that the viscous friction force of piston must be considered in calculating for the accurate dynamic characteristics of the reciprocating compression mechanism.

다공성 매질에서 비선형 흐름에 대한 수치적 연구 (A Numerical Study on Nonlinear Flow in Porous Medium)

  • 정우창
    • 한국수자원학회:학술대회논문집
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    • 한국수자원학회 2017년도 학술발표회
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    • pp.384-384
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    • 2017
  • 본 연구에서는 다공성 매질에서의 비선형 흐름에 대한 수치적 분석을 수행하였다. 적용된 수치모형은 ANSYS CFX 3차원 유동해석 모형이며, 모형의 검증은 Mayer et al. (2011)에 의해 수행된 실험결과의 적용을 통해 수행되었다. 유속과 레이놀즈수-마찰계수 관계에 대한 실험결과와 수치결과를 비교한 결과 비교적 잘 일치하였다. 검증에서 적용된 실험결과를 바탕으로 투수성 계수, 점성계수 그리고 공극율의 변화에 따른 유속과 레이놀즈수-마찰계수 관계를 분석하였으며, 각각의 경우에 대해 best curve-fitting을 통해 변화 경향을 정량적으로 분석하였다.

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나노스케일 마찰거동에서 스프링 상수가 마찰에 미치는 영향에 대한 분자동역학 연구 (Study on Influence of Spring Constant on Frictional Behavior at the Nanoscale through Molecular Dynamics Simulation)

  • 강원빈;김현준
    • Tribology and Lubricants
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    • 제37권2호
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    • pp.77-80
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    • 2021
  • In this study, we investigated the effect of the spring constant on frictional behavior at a nanoscale through molecular dynamics simulation. A small cube-shaped tip was modeled and placed on a flat substrate. We did not apply the normal force to the tip but applied adhesive force between the tip and the substrate. The tip was horizontally pulled by a virtual spring to generate relative motion against the substrate. The controlled spring constant of the virtual spring ranged from 0.3 to 70 N/m to reveal its effect on frictional behavior. During the sliding simulation, we monitored the frictional force and the position of the tip. As the spring constant decreased from 70 to 0.3 N/m, the frictional force increased from 0.1 to 0.25 nN. A logarithmic relationship between the frictional force and spring constant was established. The stick-slip instability and potential energy slope increased with a decreasing spring constant. Based on the results, an increase in the spring constant reduces the probability of trapping in the local minima on the potential energy surface. Thus, the energy loss of escaping the potential well is minimized as the spring constant increases.

나노 다이아몬드 입자를 첨가한 엔진 오일의 알루미늄 6061 합금에 대한 마모 특성 (Wear Characteristics of Lubricant with Nano-diamond Particles on Al-6061 Aluminum Alloy)

  • 황성완
    • 한국기계가공학회지
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    • 제20권12호
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    • pp.16-23
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    • 2021
  • Pin-to-disc wear testing experiments were conducted to investigate the wear characteristics of commercial oil (5W-40) with nano-diamond particles. The upper specimen was a SUJ-2 high-carbon chromium steel ball with a diameter of 4 mm, and the lower specimen was made of the Al-6061 alloy. The applied load was 5 N, and the sliding speed was 0.25 m/s. The wear tests were conducted at a sliding distance of 500 m. The friction coefficients and wear rates of the Al-6061 specimens were tested using commercial oil with different nano-diamond concentrations ranging from 0 to 0.02 wt.%. The addition of nano-diamond particles to commercial oil reduced both the wear rate and coefficient of friction of the Al-6061 alloy. The use of nano-diamond particles as a solid additive in oil lubricants was found to improve the tribological behavior of the Al-6061 alloy. For the Al-6061 alloy, the optimal concentration was found to be 0.005 wt.% in view of the friction coefficient and wear rate. Further investigation is needed to determine the optimal concentration of nano-diamond particles for various loadings, sliding speeds, oil temperatures, and sliding distances.

굴착장비에 따른 암반근입말뚝의 공벽 거칠기 (Rock Socket Roughness with Drilling Tools)

  • 남문석
    • 한국지반공학회논문집
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    • 제23권1호
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    • pp.13-21
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    • 2007
  • 암반에 근입된 현장타설말뚝은 뛰어난 암반의 지지능력을 이용함으로써 교량이나 다른 대형구조물의 기초형식으로 널리 사용 중이다. 이러한 암반 근입 말뚝의 지지력은 주면 마찰력과 선단지지력으로 나누어 지는데 이 중 암바부의 주면마찰력이 대부분의 상부하중을 지지하는 경우가 많다. 몇몇의 연구자들에 의하여 암반 근입부의 공벽 거칠기가 주면마찰력에 영향을 준다는 보고를 하였으나, 거칠기에 중요한 영향을 미칠 것으로 판단되는 굴착장비에 따른 거칠기에 관한 연구는 부족한 실정이다. 본 연구에서는 현장시험을 통하여 암반 굴착장비에 따른 공벽 거칠기에 대한 영향을 분석하였고, 그 결과로 굴착도구가 거칠기에 영향을 미치는 것으로 확인되었다.

EPS 거동 예측 모델의 적용성에 대한 연구 (A Study on the Application of Numerical Model to Predict Behaviour of EPS)

  • 천병식;유한규;임해식
    • 한국지반공학회지:지반
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    • 제12권6호
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    • pp.185-198
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    • 1996
  • EPS(Expanded Polystyrene)를 이용한 하중경감공법은 초경량재(20~30kg/m3)인 EPS를 본 연구는 보강토 토류벽체의 뒤채움재로서 폐 EPS 조각을 혼합한 경량의 성토재료를 개발, 활용하기 위한 기초연구로서, 우리나라에 광범위하게 분포하는 화강풍화토와 폐 EPS조각을 혼합한 경량성토재에 대해 공학적 특성파악을 위한 기본물성시험을 수행하였고, 또한 국내에서 판매되고 있는 두가지 대표적인 강성 및 연성 지오그리드 보강재에 대해 폐 EPS조각의 혼합비를 변화시 켜가며 실내인발시험을 수행하였으며, 이들 시험결과를 토대로 하여 폐 EPS조각 혼합경량토의 토질공학적 특성과 지오그리드-혼합경량토 사이의 마찰특성을 분석.평가하였다. 또한 본 연구에서는, 인장력 이외에도 다짐하중 및 상재하중 등 수직하중에 의한 압축력이 추가로 동시에 작용하는 경우의 지오그리드의 인장력-변형률 관계를 고려할 수 있는 마찰강도 산정방법을 제시하였으며, 이 방법을 토대로 하여 지오그리드-혼합토 사이의 마찰강도 평가시 적용가능한 보정계수 a1 및 a2 값의 범위를 제시하였다.

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