• Title/Summary/Keyword: 마모 시험

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Effects of Combination of the Load and the Apparent Area of Contact on Sliding Wear behavior of Mild Steel in a Pin-on-disc Type Apparatus (Pin-on-Disc식 미끄럼마모시험 시 마모 거동에 미치는 접촉면적 및 하중 조합의 영향)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.29 no.2
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    • pp.85-90
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    • 2013
  • The effects of contact pressure on the sliding wear behavior of mild steel in a pin-on-disc type apparatus were investigated. Sliding wear tests were conducted with various combinations of the load and apparent area of contact. The wear behavior of mild steel as a function of sliding speed was independent of contact pressure. However, the wear rate at different sliding speeds was influenced by the load regardless of the apparent area of contact. This was attributed to the fact that there may be no difference in the real area of contact for any combination of the load and apparent area of contact.

Correlation Between Drilling Parameter and Tunnel Support Pattern Using Jumbo Drill (도로터널에서 지보패턴별 굴착지수 상관관계 고찰)

  • Kim, Nag-Young;Kim, Sung-Hwan;Chung, Hyung-Sik
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.3 no.4
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    • pp.17-24
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    • 2001
  • Four road tunnels of which the construction conditions were similar were selected in the paper, and laboratory tests and rockmass classification for the tunnels were carried out. And the analysis was performed to find out the correlation between ratio of bit abrasion or drilling parameter and support pattern of tunnel using jumbo drill machine. It was analyzed that there was average abrasion of bit from 11.85% to 3.25% per support patterns of tunnel in four tunnels. Drilling parameter happens to fluctuate according to extent of fracture zone.

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A Study on Tribological Characteristics of Sintered Fe-base Low Alloy Powder for Automobile Parts (자동차 부품용 Fe계 저합금 분말 소결품의 마찰마모 특성 연구)

  • Kim, Tae-Hyun;Kim, Sang-Youn;Kim, Tae-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.139-144
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    • 2012
  • In the automobile industry, the various efforts to lower their industrial cost and enhance fuel efficiency have been made through process improvement or weight saving of automobile parts. Gear is one of significant parts of transmission, which is made by cast iron or alloy steel. It is expensive due to complex processing, inferior materials and large machining allowance. In this study, alternative gear cars oil which is based on fluid applications materials is produced by reducing surface induction hardening and carburizing hardened in production. And then, wear characteristic and mechanical properties such as hardness of the sintered alloy which is used as a substitute for small machining allowance is investigated.

자동차용 마찰재에 사용되는 고체 윤활재($Sb_{2}S_{3}$)와 연마재 (ZrSiO$){4}$)의 상대량에 따른 마찰특성의 변화에 관한 연구

  • Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.30-34
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    • 1996
  • 자동차용 마찰재의 원료로 사용되는 고체 윤활제($Sb_{2}S_{3}$)와 연마재(ZrSiO$){4}$)의 상대량이 다른 3가지의 마찰재를 제조하여 그들의 마찰특성을 자동차용 Brake Dynamometer를 사용하여 연구하였다. 각각의 마찰재에 관하여 자동차 제동시에 나타나는 마찰계수의 변화와 Torque 변화 그리고 시험후의 마찰재와 rotor의 마모량을 측정하였다. 제동특성과 직접 관련 있는 것으로 알려져있는 마찰계수의 안정성은 $Sb_{2}S_{3}$이 상대량이 높을 때 좋은 특성을 나타내었으며, 반면에 ZrSiO$_{4}$의 상대량이 많은 경우에는 마찰계수의 안정성이 저하되었을 뿐 아니라 제동시의 torque 변화량도 증가하여, 자동차의 Judder현상을 해결하는데 좋지않은 경향을 나타내었다. 이는 마찰시에 계면에 형성되는 윤활막의 거동에 의한 현상이며 이때 마찰재 및 상대재의 마모량은 연마재의 양이 증가함에 따라 마모량이 증가 하였다.

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The Characteristics of Wear Behavior of Cu/Sn Binding Materials for Diamond Blades under room and drying Atmosphere by the Addition of Solid Lubricants (고체 윤활제 첨가에 따른 다이아몬드 블레이드용 Cu/Sn계 결합재의 상온.건식 분위기 마모 특성)

  • Mun, Jong-Cheol;Kim, Song-Hui
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.211-212
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    • 2009
  • 국내의 다이아몬드 마이크로 블레이드 산업의 경우 충분한 이론적 검증을 거치지 못하고 종전의 경험 및 외산품에 대한 분석을 토대로 제작된 제품에 간단한 물성만을 체크하여 업체에 공급한다 해도 과언이 아니다. 이러한 국내의 실정을 인지하여 본 연구에서는 Cu와 Sn을 주 결합재로 사용한 다이아몬드 마이크로 블레이드에 있어 고체윤활제인 흑연과 $MoS_2$의 첨가에 따른 마모 특성을 비교하였다. 마모시험의 분위기는 상온에서 건식 분위기로 진행 되었으며, 그 결과 흑연을 첨가할 경우 가장 높은 마찰감소를 보임을 확인할 수 있었다. 이번 연구는 상온 및 저 회전 속도에서의 사용을 목적으로 한 다이아몬드공구의 연구 자료로 활용될 것이다.

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Influence of airborne-particle abrasion on flexural strength of fiber-reinforced composite post (미세입자 분사마모 표면처리가 Fiber-Reinforced Composite 포스트의 굴곡 강도에 미치는 영향)

  • Sim, Eun-Ju;Kim, Jin-Woo;Cho, Kyung-Mo;Park, Se-Hee
    • Journal of Dental Rehabilitation and Applied Science
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    • v.32 no.1
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    • pp.24-31
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    • 2016
  • Purpose: Many studies have shown that airborne-particle abrasion of fiber post can improve the bonding strength to resin cement. But, airborne-particle abrasion may influence the property of fiber post. The purpose of this study is to evaluate the influence of airborne-particle abrasion on flexural strength of fiber post. Materials and Methods: Two fiber-reinforced posts; DT Light Post Size 2 (1.8 mm diameter, Bisco Inc) and RelyX Fiber Post Size 3 (1.9 mm diameter, 3M ESPE); were used in this study. Each group was divided into 3 subgroups according to different surface treatments; without pretreatment: $50{\mu}m$ aluminum oxide (Cobra$^{(R)}$, Renfert): and $30{\mu}m$ aluminum oxide modified with silica (Rocatec Soft$^{(R)}$, 3M ESPE). After airborne-particle abrasion procedure, three-point bending test was done to determine the flexural strength and flexural modulus. The diameter of each posts was measured to an accuracy of 0.01 mm using a digital micrometer. There was no diameter change before and after airborneparticle abrasion. The mean flexural moduli and flexural strengths calculated using the appropriate equations. The results were statistically analyzed using One-way ANOVA and Scheffe's post-hoc test at 95% confidencial level. Results: There was no significant difference on flexural strength between groups. Conclusion: In the limitation of this study, flexural strength and flexural modulus of fiber post are not affected by airborne-particle abrasion.

Humidity Dependence of Tribological Behavior of DLC Films (DLC 필름의 마찰마모 특성의 습도 의존성에 대한 연구)

  • Park, Se-Jun;Lee, Kwang-Ryeol;Lee, Seung-Cheol;Ko, Dae-Hong
    • Journal of the Korean Vacuum Society
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    • v.15 no.3
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    • pp.287-293
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    • 2006
  • Diamond-like carbon (DLC) film was deposited using benzene $(C_6H_6)$ by r. f-plasma assisted chemical vapor deposition. The tribological properties of the DLC film were tested by rotating ball-on-disc type tribometer isolated by a chamber. The tribological test was performed in air environment of relative humidity ranging from 0 to 90% in order to observe the tribological behavior of the DLC film with the change of humidity. We used steel ball and DLC coated steel ball to investigate the effect of the counterface material. Using steel ball, the friction coefficient of DLC film increased from 0.025 to 0.2 as the humidity increased from 0% to 90%. In case of DLC coated steel ball which didn't form the Fe-rich debris, the friction coefficient showed much lower dependence of humidity as 0.08 in relative humidity 90%. We confirmed that the high humidity dependence of the friction coefficient using steel ball resulted from the increase of debris size with humidity and the formation of Fe-rich debris by the wear of steel ball. And the friction coefficient was immediately dropped when the relative humidity changed from 90% to 0% during test using steel ball. From this result, we confirmed that the effect of the Fe-rich debris on the friction coefficient was that Fe element in debris formed the highly sensitive graphitic transfer layer to humidity.

Development of disc cutter wear sensor prototype and its verification for ensuring construction safety of utility cable tunnels (전력구 터널 건설안전 확보를 위한 디스크커터 마모측정시스템 시작품 개발 및 성능검증)

  • Jung Joo Kim;Hee Hwan Ryu;Seung Woo Song;Seung Chul Do;Ji Yun Lee;Ho Young Jeong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.2
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    • pp.91-111
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    • 2024
  • Most of utility cable tunnels are constructed utilizing shield TBM as part of the underground transmission line project. The TBM chamber is the only space inside the tunnel that encounters rock and soil, and is the place with the highest frequency of accident exposure, such as collapse and collision accidents. Since there is currently no way to measure the disc cutter wear from outside the chamber, frequent inspection by workers is essential. Accordingly, in this study, in order to prevent safety accidents inside the TBM chamber and expect the effect of shortening the construction period by reducing the number of chamber openings, the concept of disk cutter wear measurement technology was established and a prototype was produced. By considering prior technology and determining that magnetic sensors are most suitable for the excavation environment, wear measurement sensor package were developed integrating magnetic sensors, wireless communication modules, power supply, external casing, and monitoring systems. To verify the performance of the prototype in an actual excavation environment, a full-scale tunnelling test was performed using a 3.6 m EPB shield TBM. Based on the full-scale tests, five prototypes were operated normally among eight prototypes. It was analyzed that sensor measurement, wireless communication, and durability performance were secured within a maximum thrust of 3,000 kN and a rotation speed of 1.5 RPM.

Reliability Assessment of Medium Voltage Gas Insulated Switchgear (배전용 가스개폐기 신뢰성 평가 연구)

  • Kwon, Tae-Ho;Kim, Dong-Myung;Lee, Do-Hoon
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.2089_2090
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    • 2009
  • 본 논문은 한전에서 사용되는 25.8kV 가스 절연 부하개폐기(이하 개폐기)에 대해 장기과통전시험, 부하전류 개폐 및 접점마모시험, 가스 기밀재 가속열화시험을 통해 신뢰성을 평가하였다. 국내 개폐기의 신뢰성 및 수명에 대한 척도를 평가한 결과, 모든 시료가 $B_{10}$ 수명 20년 이상을 보증할 수 있는 것으로 나타났다.

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Effects of Particle Size and Structure of Fillers on the Friction and Wear Behavior of Filled Elastomer (충전제의 입자크기 및 구조에 따른 고무 배합물의 마찰 마모특성)

  • Kaang, Shin-Young;Ryu, Chang-Seok;Hong, Chang-Kook;Moon, Chae-Woo
    • Elastomers and Composites
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    • v.41 no.3
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    • pp.194-204
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    • 2006
  • The effects of the particle size and the structure of carbon blacks on the friction and the wear behavior of filled natural rubber were investigated in this study. The particle size and the structure of carbon black had a significant effect on the wear rates and the worn surface pattern, and the effect of them on abrasion resistance should be considered for the optimum design of desired wear properties. Ten carbon blacks with various sizes and structures are mixed with natural rubber in order to investigate the effects on the wear rate ($W_R$). The friction and the wear behavior were examined by self-made blade type friction-wear abrader, and the ,elation with characteristic parameter (${\psi}=\sqrt{{N_2^2}+{DBP^2}}$), obtained from the particle size and the structure, was studied. The wear rate ($W_R$) had a Power Law relation with the frictional work ($W_f$) and it was inversely proportional to the characteristic parameter of carbon black. It means that smaller particle size and better structure development of carbon black resulted in improved abrasion resistance.