• Title/Summary/Keyword: 마모시험

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질화 및 Diamond-like Carbon (DLC) 동시처리가 가능한 장치 및 처리물의 특성평가

  • Bang, Hyeon-Bae;Park, Min-Seok;Sin, Chang-Seok;Jeong, U-Chang
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.172-174
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    • 2011
  • 표면경도와 내마모특성을 가진 질화처리는 다양한 철강재료에 적용되고 있다. 플라즈마를 이용한 질화법은 다른 질화처리법에 비해 처리시간이 짧고 폐수 및 배기가스와 같은 오염물질의 발생이 거의 없어 친환경적이며 낮은 온도에서 처리가 가능하기 때문에 변형 및 금속학적 물성의 변화가 없는 것이 특징이다. 한편 DLC 처리법은 물리화학적 특성이 다이아몬드와 유사하면서도 저온 합성이 가능하고, 표면이 평활하다는 합성기술상의 장점을 가지고 있기 때문에 많은 분야에서의 응용이 연구되고 있는 재료이다. 특히 고경도, 고윤활성 등의 물리적, 화학적, 광학적 특성과 화학적 안정성과 신체적합성 등의 특성으로 인해 기계부품, 공구, 광학기기, 전자부품, 자동차부품과 의료용 기기분야 등에 적용하고 있다. 본 연구에서는 질화처리 및 DLC 처리를 한 챔버내에서 동시처리하여 그 특성을 평가하였다. 이와같이 얻어진 처리물을 Field Emission Scanning Electron Microscope를 이용하여 단면분석을 하였고, 시편의 경도는 나노인덴터로 측정하였다. ball-on-disk 방식의 마모시험기를 이용하여 내마모특성을 관찰하였으며, 접합력을 측정하기 위해 스크래치 테스트를 실시하였다.

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Effect of Sand and Dust Ingestion on Small Gas Turbine Engines (대기 중 모래 먼지 유입이 소형 가스터빈엔진에 미치는 영향에 대한 연구)

  • Rhee, Dong-Ho;Lim, Byeng-Jun;Ahn, Iee-Ki;Koo, Hyun-Chul;Kim, Jee-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.8
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    • pp.791-796
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    • 2012
  • Small gas turbine engines are used in aircraft as an auxiliary power unit (APU) to supply compressed air to start the main engine and for emergency electricity. When an aircraft is operating in an environment in which sand and dust is present in the ambient air, the engines as well as the APU ingest the sand and dust. This causes erosion of the engine and a degradation in its performance. The present study investigated the effect of sand and dust ingestion on small gas turbine engines. The concentration of sand and dust was $4.4{\times}10^{-5}kg$ per unit kg of air, which follows the specification in MIL-E-8593. The test was conducted for 10 h, and the engine performance before and after the test was compared. In addition, a tear-down inspection was conducted to examine the erosion patterns of sub-components such as the impeller and turbine wheel.

A Study on the Wear Characteristics of Aluminizing Steel ( 1 ) - Wear in Run-in Period on Rolling-Sliding Contact - (알루미나이징 강의 마모특성에 관한 연구 ( 1 ) - Rolling-Sliding 마찰의 초기마모영역을 중심으로 -)

  • 이규용
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.14 no.2
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    • pp.69-78
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    • 1978
  • It is well known that the aluminizing steel is excellent in corrosion resistance and heat resistance. Therefore it has been used as boiler parts, heat exchanger parts and guide rails which are used under comparatively simple conditions. Recently, it has been noticed that aluminizing steel has high resistance to various atmosphere, high temperature oxidation and seawater resistance. So its usage has been extended widely to the production of parts such as intake and exhaust valve of internal combustion engine, turbine blade and pipelines On ships which required such properties. It is considered that aluminium coated steel is excellent in wear resistance because of high hardness on main ingredient FezAIs of Fe-AI alloy layer existed in diffusion coating layer. And it will beused as a new material taking wear resitance with seawater resistance in marine field. However it is difficult to findout any report concering the wear behaviors or properties of alum in izing steel. In this study the experiment was carried out under the condition of rolling-sliding contact using an Amsler-type wear testing machine at 0.80, 0.91, 1. 10, 1. 25% of slip ratio and 55.43, 78.38, 110.85 kg/mm^2 of Hertz's contact stress in run-in period for the purpose of service-ability test of aluminizing steel as a wear resisting material and obtaining the available design data. The followings are the obtained results from the experimen tal study; 1) The 2nd diffusion material has most excellent wear resistance. This material has brought out about 18% decrease of wear weight in a lower friction load level and 40~G decrease in a higher level comparing to the raw material. 2) Satisfactory effect of wear resistivity cannot be much expected in 2nd diffusion specimens. This is considered due to the formation of fine void in the alloy layer near the boundary to the aluminium layer. 3) Fracture on friction surface of aluminizing steel by the rolling-sliding contact is spalling, and spalling crack occurres initially beneath the specimen surface near the boundary in diffusion coating layer.

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Application of Eddy Current Sensor for Measurement of TBM Disc Cutter Wear (TBM 디스크커터의 마모량 측정을 위한 와전류센서의 적용 연구)

  • Min-Sung Park;Min-Seok Ju;Jung-Joo Kim;Hoyoung Jeong
    • Tunnel and Underground Space
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    • v.33 no.6
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    • pp.534-546
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    • 2023
  • If the disc cutter is excessively worn or damaged, it becomes incapable of rotating and efficiently cutting rockmass. Therefore, it is important to appropriately manage the replacement cycle of the disc cutter based on its degree of wear. In general, the replacement cycle is determined based on the results of manual inspection. However, the manual measurements has issues related to worker safety and may lead to inaccurate measurement results. For these reasons, some foreign countries are developing the real-time measurement system of disc cutter wear by using different sensors. The ultrasonic sensors, eddy current sensors, magnetic sensors, and others are utilized for measuring the wear amount of disc cutters. In this study, the applicability of eddy current sensors for real-time measurement of wear amount in TBM disc cutters was evaluated. The distance measurement accuracy of the eddy current sensor was assessed through laboratory tests. In particular, the accuracy of eddy-current sensor was evaluated in various environmental conditions within the cutterhead chamber. In addition, the measurement accuracy of the eddy current sensor was validated using a 17-inch disc cutter.

Results of Fatigue Test of Lead Rubber Bearing (지진격리장치(LRB)의 피로시험 결과)

  • 이민구;강형택;유환구
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2003.03a
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    • pp.442-448
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    • 2003
  • 최근 장대교량의 건설이 증가하고 지진에 대한 관심이 고조되면서 교략의 내진설계와 면진설계가 교량설계의 주요항목으로 자리잡게 되었다. 특히 최근 ILM교량과 같은 다경간 장대교의 경우 지진시 교량의 상부구조와 하부구조를 격리시켜 주기를 변화시키는 LRB를 이용한 면진설계가 주로 이루어지고 있다. 그러나 아직까지 국내에는 Mt5의 거동과 기본성능에 대한 실험데이터가 절대적으로 부족하며, 따라서 그 특성을 엄밀히 검증하지 못한 채 고속도로 및 국도상의 교량에 LRB를 다수 사용하고 있는 현실이다. 본 연구에서는 실교량에 사용될 LRB에 대하여 기본성능 중의 하나인 피로마모시험을 수행함으로써 온도하중과 같은 반복하중에 대한 LRB의 피로거동을 모사하고 피로시험 전.후의 기본성능의 변화를 파악하였다. 이러한 LRB의 기본성능에 대한 실험온 LRB의 성능에 대한 검증과 함께 LRB의 거동에 대한 불확실성을 줄일 수 있는 기본 자료로 축적할 수 있으며, 현재 한국도로공사 도로교통기술원에서 마련중인 지진격리장치(LRB) 성능시험기준(안)의 정립에 기초 자료로참고하고자 한다.

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WEAR AND CHEMICAL DEGRADATION OF ESTHETIC RESTORATIVE MATERIALS (심미수복 재료의 마모와 화학적 분해)

  • Yang, Kyu-Ho;Choi, Nam-Ki;Kim, Hun-Ju;Kim, Seon-Mi
    • Journal of the korean academy of Pediatric Dentistry
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    • v.31 no.2
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    • pp.190-201
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    • 2004
  • The aim of this study was to evaluate the resistance to degradation and to compare the wear resistance characteristics of four esthetic restorative materials in an alkaline solution. The brands studied were Charmfil, Charmfil flow(composite resin), Compoglass F and PrimaFlow(compomer). The results were as follows: 1. The mass loss were not significantly different among the materials(p>0.05). 2. The sequence of the degree of degradation layer depth was in descending order by Compoglass F, PrimaFlow, Charmfil, and Charmfil flow. There were significant differences between Compoglass F and the others(p<0.05). 3. The sequence of the Si loss was in descending order by Charmfil flow, Charmfil, PrimaFlow, and Compoglass F. There were significant differences among these materials(p<0.05). 4. When observed with SEM, destruction of bonding between matrix and filler was observed and when observed with CLSM, the depth of degradation layer of specimen surface was observed. 5. The sequence of maximum wear depth was in descending order by Comfoglass, PrimaFlow Charmal, and Charmfil flow. There were significant differences among these materials(p<0.05). 6. The correlation coefficient between Si loss and degradation layer depth (r=0.602, p<0.05) Vicker's hardness number and maximum wear depth (r=0.501, p<0.05) were relatively high. These results indicate that wear and hydrolytic degradation may be considered to be evaluation factors of composite resins and compomers.

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In vitro evaluation of the wear resistance of provisional resin materials fabricated by different methods (제작방법에 따른 임시 수복용 레진의 마모저항성에 관한 연구)

  • Ahn, Jong-Ju;Huh, Jung-Bo;Choi, Jae-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.57 no.2
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    • pp.110-117
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    • 2019
  • Purpose: This study was to evaluate the wear resistance of 3D printed, milled, and conventionally cured provisional resin materials. Materials and methods: Four types of resin materials made with different methods were examined: Stereolithography apparatus (SLA) 3D printed resin (S3P), digital light processing (DLP) 3D printed resin (D3P), milled resin (MIL), conventionally self-cured resin (CON). In the 3D printed resin specimens, the build orientation and layer thickness were set to $0^{\circ}$ and $100{\mu}m$, respectively. The specimens were tested in a 2-axis chewing simulator with the steatite as the antagonist under thermocycling condition (5 kg, 30,000 cycles, 0.8 Hz, $5^{\circ}C/55^{\circ}C$). Wear losses of the specimens were calculated using CAD software and scanning electron microscope (SEM) was used to investigate wear surface of the specimens. Statistical significance was determined using One-way ANOVA and Dunnett T3 analysis (${\alpha}=.05$). Results: Wear losses of the S3P, D3P, and MIL groups significantly smaller than those of the CON group (P < .05). There was no significant difference among S3P, D3P, and MIL group (P > .05). In the SEM observations, in the S3P and D3P groups, vertical cracks were observed in the sliding direction of the antagonist. In the MIL group, there was an overall uniform wear surface, whereas in the CON group, a distinct wear track and numerous bubbles were observed. Conclusion: Within the limits of this study, provisional resin materials made with 3D printing show adequate wear resistance for applications in dentistry.

An Analysis on the Residual Stress of Subsurface Zone due to Rolling Contact (회전접촉에 의해 발생하는 Subsurface Zone의 잔류응력에 관한 해석)

  • Gang, Gye-Myeong;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.58-64
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    • 1993
  • The degree of work hardening in the subsurface zones varied with the experimental conditions under the rolling contact fatigue wear test of high carbon Cr-Ti alloy steel was evaluated by the distribution of residual stresses. Surface residual stresses before the test did not affect the wear property. Surface residual stresses after the test decreased by the increase of contact stress and running. velocity. but the maximum compressive residual stress and its depth of saturation in the subsurface zone increased. The relationship between these experimental results and the distribution of the theoritical shear stress was also discussed.

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Relation Between Uniaxial Tensile Test And Wear in Steels (강재의 단축인장 시험과 마모와의 관계)

  • 오흥국
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.25-33
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    • 2000
  • The reorientations of the atoms by frictional shear deformation at the surface induce cracks at the boundary of the grain. The cracks grow and propagate in regions where the hydrostatic component of stress is least compressive because the compressive component restores the cracks by three-dimensional crystallizing $\pi$-bondings. The materials with Lder's band have very small amount of wear at the initial state. It suggests that initial frictional shear deformation be consumed to the formation of the Lder's band. The average wear amounts of the materials increase very steeply as the øu the stress-strain ratio at the ultimate point, decreases.

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Evaluation of Tribological Properties on Piston Ring/Liner Using Accelerative Wear Test (가속마모시험에 의한 피스톤 링/라이너의 마찰마모특성 평가)

  • Song Keunchul;Kim Kyungwoon;Shim Dongseob
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.75-78
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    • 2004
  • Engine power cylinder parts are faced with more severe wear and friction environment. For instance, emission gas recirculation (EGR), one of the most valid technologies related to emission legislation, is known to accelerate wear of piston ring and cylinder liner. Therefore, advanced materials and surface treatments have been developed and adopted successively so that a need exists for an accurate and repeatable friction and wear bench test for various combination of piston ring and cylinder liner that more closely relates to engine test result. This paper introduces accelerative bench wear test method for piston ring and cylinder liner, presents the experimental result of friction and wear properties of piston ring surface treatments that noticed in substitution for hard chrome plating.

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