• Journal of Korean Tunnelling and Underground Space Association
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• v.20 no.2
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• pp.453-467
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• 2018

The excavation performance and the cutting tool wear prediction of shield TBM are very important issues for design and construction in TBM tunneling. For hard-rock TBMs, CSM and NTNU model have been widely used for prediction of disc cutter wear and penetration rate. But in case of soft-ground TBMs, the wear evaluation and the excavation performance have not been studied in details due to the complexity of the ground behavior and therefore few testing methods have been proposed. In this study, a new soil abrasion and penetration tester (SAPT) that simulates EPB TBM excavation process is introduced which overcomes the drawbacks of the previously developed soil abrasivity testers. Parametric tests for penetration rate, foam mixing ratio, foam concentration were conducted to evaluate influential parameters affecting TBM excavation and also ripper wear was measured in laboratory. The results of artificial soil specimen composed of 70% illite and 30% silica sand showed TBM additives such as foam play a key role in terms of excavation and tool wear.

• Journal of the korean academy of Pediatric Dentistry
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• v.46 no.2
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• pp.226-232
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• 2019

The purpose of this study was to investigate the effect of adding a protective coating on the microhardness and wear resistance of glass ionomer cements (GICs). Specimens were prepared from GIC and resin-modified GIC (RMGI), and divided into 3 groups based on surface protection: (1) no coating (NC), (2) Equia coat coating (EC), and (3) un-filled adhesive coating (AD). All specimens were then placed in distilled water for 24 h. Surface hardness (n = 10) was evaluated on a Vickers hardness testing machine. Wear resistance (n = 10) was evaluated after subjecting the specimen to thermocycling for 10,000 cycles using a chewing simulator. Data were analyzed using a one-way ANOVA and the Kruskal-Wallis test. Surface hardness was highest in the NC groups, followed by the EC and AD groups. The wear depth of GI + NC was significantly higher than that of all RMGI groups. EC did not significantly lower the wear depth compared to AD. Based on these results, it was concluded that although EC does not increase the surface microhardness of GIC, it can increase the wear resistance.

• Journal of Biomedical Engineering Research
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• v.25 no.2
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• pp.157-163
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• 2004

Nitrogen ion implantation and ion plating techniques were applied for improvement of the wear resistance of metallic implant materials. In this work, the wear dissolution behaviour of a nitrogen ion implanted super stainless steel (S.S.S, 22Cr-20Ni-6Mo-0.25N) was compared with those of S.S.S, 316L SS and TiN coated 316L SS. The amounts of Cr and Ni ions worn-out from the specimens were Investigated using an electrothermal atomic absorption spectrometry. Furthermore, the Ti(Grade 2) disks were coated with TiN, ZrN and TiCN by use of low temperature arc vapor deposition and the wear resistance of the coating layers was compared with that of titanium. The chemical compositions of the nitrogen ion implanted and nitride coated layers were examined with a scanting auger electron spectroscopy. It wat observed that the metal ions released from the nitrogen ion implanted S.S.S surface were significantly reduced. From the results obtained, it was shown that the nitrogen ion implanted zone obtained with 100 KeV ion energy was easily removed within 200,000 revolutions from a wear dissolution testing under a similar load condition when applied to artificial hip joint. The remarkable improvement in wear resistance weir confirmed by the nitrides coated Ti materials and the wear properties differ greatly according to the chemical composition of the coating layers. for specimens with the same coating thickness of about 3$\mu\textrm{m}$, TiCN coated Ti showed the highest wear resistance. However, after removing the coating layers, the wear rates of all nitrides coated Ti reverted to their normal rates of below 10,000 revolutions from Ti-disk-on-disk wear testing under the same load condition. From the results obtained, it is suggested that the insufficient depth of the 100 Kel N$\^$＋/ ion implanted zone and of the nitrides coated layers of 3$\mu\textrm{m}$ are subject to restriction when used as frictional parts of load bearing implants.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.33 no.6
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• pp.216-225
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• 2023

This paper describes the finite element analysis and die design change of cold heading punching process to increase the cold forging tool life and reduce the tool wear and stress concentration. Through this study, the optimization of punch tool design has been studied by an analysis of tool stress and wear distribution to improve the tool life. Plastic deformation analysis was carried out in order to understand the cold heading process between tool and workpiece stress distribution. Cold heading punch die design was set up to each process with different four types analysis progressing, the cold heading punch dies shapes with combination of point angle and punch edge corner radius shapes of cold forging dies, punch die material properties and frictional coefficient. The design parameters of point angle and corner radius of punch die geometry, die material properties and frictional coefficient were selected to apply optimization with the DoE (design of experiment) and Taguchi method. DoE and Taguchi method was performed to optimize the cold heading punch die design parameters optimization for bolt head cold forging process, it was possible to expect an reduce the cold heading punch die wear to the 37 % compared with current using cold heading punch in the shop floor.

• Tribology and Lubricants
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• v.1 no.1
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• pp.12-19
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• 1985

윤활은 모든 공업의 기반적인 기술로서 대부분의 기술자들이 직접적 또는 간접적으로 이분야에 접하고 있으며, 공업의 발전사와 더불어 발달되어온 기술이다. 작금에 이르러서는 공업의 고도화, 첨단화를 기하는데 있어서 핵심적 기술로 평가되고 있으며, 그나라 공업수준을 나타내는 지표라 일컫고 있다. 윤활기술이 세계적으로 중요성을 인정받고 많은 연구와 응용이 이루어지고 잇는 반면 국내에서는 윤활에 대하여 상대운동을 하는 두 물체 사이에 윤활제를 사용하여 운동을 원활히 하고 표면의 손상을 방지하는 것과 윤활제에관한 문제라고 가볍게 생각하는 것이 이 분야에 종사하는 사람들 및 현장의 기술자들의 사고에 깊이 침투되어 있다. 윤활의 의미에는 앞에서 기술한 바와같이 상대운동을 용이하게 하는 공학 및 윤활제에 관련된 기술이라고 하는 좁은 범위의 해석도 있으나, 총괄적인 관점에서 생각할때 마찰, 마모학을 포함하고 이와 관련된 기계, 금속, 화학, 물리 등의 모든 분야까지 통칭하여 넓은 의미로 해석하고 있다.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.10a
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• pp.59-64
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• 1997

This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; AEavg, AErms, AEmode, as the base working to monitor the tool wear with in-process. For this purpose, cutting tests were conducted on a CNC lathe with comprehensive cutting conditions.. It is known that AEavg and AErms are proportionaly increased as the increasing of cutting velocity and depth of cut respectively. It is also known that AEmode among three kinds of AE signals may be applied for in-process monitoring to make the self diagnosis system because of its stability to the variation of cutting condition.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.6
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• pp.64-71
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• 1998

This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; $AE_{avg}$, $AE_{rms}$, $AE_{mode}$$AE_{avg}$ and $AE_{rms}$ are increased as the increasing of cutting velocity and depth of cut respectively. The new parameters, derived from $AE_{avg}$ and $AE_{rms}$, which may be used for the in-process detection of tool wear is discussed. It is also known that $AE_{mode}$

• Journal of the Korean Society for Precision Engineering
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• v.20 no.7
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• pp.227-232
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• 2003

In order to make a deep and precise micro-hole, electrode wear and clearance between the electrode and the workpiece are important parameters using micro-electrical discharge machining. In this study, experiments were carried out to show the characteristics of electrode wear and radial clearance with respect to the depth of machined hole. Electrode wear varied with respect to the depth of hole. With deeper machined hole, bigger clearance was observed. Also it was found that the diameter of electrode influences machining characteristics of deep holes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.04b
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• pp.76-80
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• 1993

절삭가공중에서 DRILL가공은 일반기계가공 공정중에 23 .approx. 25% 정도의 비율을 점우하고 있는 중요한 위치의 작업의 하나이고 또한 요구되는 정밀도를 만족하기 어렵고, 높은 생산성이 요구되는 가공법이다. 기계가공의 무인화, 자동화, 고능률화 및 정도향상 이라는 측면에서 더욱 이에 대응할 수 있는 가공방법 즉 공작물, 공구재료, 공구형상 및 절삭조건등에 걸쳐 광범위하게 연구개발 되어 져 가고 있다. 이 작업중 특히 곤란한 것은 깊은 구멍가공(DEEP HOLE DRILL)으로서 깊이/직경의 비가 극히 높은(약 5배이상) 절삭가공 의 경우에는 CHIP의 배출, 절삭날부의 윤활, 공구의 진동등의 문제로 인하여 일반적인 절삭가공 공법으로는 가공이 여려운 경우가 많다. 본 연구는 Solid BTA Drill(Mlti-tip Drill Head with Brazed Tips)에 의하여 가공에요구되는 절삭성 분석과 절삭조건의 변화에 따른 공작물의 가공정도 즉, 가공구멍의 직경의 변화, 표면거칠기. 진원도의 변화상태 및 공구의 마모된 현상에 대하여 실험조사하여 공구에 제한된 수명을 연장하고, 제품에 요구되는 품질수준을 확보하는가에 대하여 본 실험을 통하여 분석하도록 하였다.

• Proceedings of the Acoustical Society of Korea Conference
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• 1987.11a
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• pp.39-39
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• 1987

자동차에서 발생되는 소음은 여러 가지 발생원으로부터의 복합적인 것으로서 차량의 속도가 고속화하면서 타이어 소음의 기여도가 매우 커지는 것으로 알려져 있다. 타이어 소음은 근본적으로 노면과 타이어의 상호작용에 의하여 발생되는 데 타이어/노면의 상호작용에 영향을 미치는 인자로는 마모상태, 차량속도, 하중, 공기압, carcass 구조, 타이어 온도등 여러 가지가 있으나 tread 모양과 노면의 상태에 가장 크게 영향을 받는다. 본 연구에서는 승용차용 155SR13 radial 타이어를 대상으로 하여 실내에 설치된 dynamometer를 이용하여 groove 의 개수, groove 길이, groove 폭, groove 깊이, groove 방향 등 트레드 패턴 인자가 발생소음에 미치는 기여도를 실험적으로 측정하고 트레드 패턴형상에 따른 소음도를 예측할 수 있는 실험식을 구했다. 또한 단일 groove 내에서 발생되는 소음의 시간신호를 측정하여 모델화하고 차량속도와 groove 사이의 간격에 따른 시간신호를 합성하고 이 신호로부터 FFT 알고리듬을 통해 소음 spectrum을 구하는 소음 예측 프로그램을 개발하였다. 비교적 단순한 tread 패턴에 대해 이를 적용한 결과 실험적으로 구한 spectrum과 상당히 유사함을 볼 수 있었다.