• Title/Summary/Keyword: 마모계수

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A Study on Braking Characteristics Control of Carbon Ceramic Composite for Brake Reliability Improvement of Luxury Car and Future Technology Evolution Trend Prediction (고급차의 제동 신뢰성 향상을 위한 카본 세라믹 복합재의 제동 특성 제어 및 향후 기술 진화 트랜드 예측에 관한 연구)

  • Shim, Jaehun;Jeon, Gabbae;Lee, Jounghee;Park, ByeongJoon;Im, Dongwon;Hyun, Eunjae;Jung, Kwangki;Kim, Kijeong;Kim, Hongki
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.6
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    • pp.684-693
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    • 2016
  • The luxury car industry has grown 10.5 % every year from 2010 to 2014. For this reason, it is very important for automotive companies to improve profitability and brand value. High-performance brake systems have become an absolute necessity because of the increase in engine power and customer preference among other factors. Also, competing automotive companies actively reinforce domestic production in order to maintain quality and infrastructure for luxury cars. In this regard, we demonstrated new carbon ceramic brakes to improve brake reliability for luxury cars and to improve the competitiveness of automotive companies. Finally, we propose the next-generation braking technology by predicting technological evolution trends.

A Study on the Physical Properties of Reinforcing Fillers with Dual Phase Structure (이중상 구조를 가진 보강성 충전제의 물리적 특성 연구)

  • Lee, Seag;Park, Nam Cook
    • Applied Chemistry for Engineering
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    • v.9 no.4
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    • pp.608-613
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    • 1998
  • The purpose of this experiment was the physical properties of rubber compounds with DPCB and pure carbon black. Si-O peak in the silcia surface was observed at the range of wavenumber from 1,100 to 1,200 in the DPCB by FT-IR analysis. Cure rate of rubber compounds containing DPCB and organic silane coupling agent were (Si69) delayed compared with those containing pure carbon black. 300% modulus and interaction coefficient of DPCB with silane coupling agent were higher than those of pure carbon black and PICO weight loss amount showed constant value. It was found that $0^{\circ}C$ tan$\delta$ of rubber compounds with DPCB was larger than those of pure carbon black at 2.0% silane coupling agent based on 50 phr DPCB and $60^{\circ}C$ tan$\delta$ of rubber compounds with DPCB decreased as increasing the usage coupling agent. Consequently, it is postulated that DPCB is strong candidate material for lowering rolling resistance under constant abrasion resistance.

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Mechanical and electrical properties of ta-C coating Using the Filtered Vacuum Arc System (FVAS 시스템을 이용한 기계적 및 전기적 특성이 우수한 ta-C 코팅막 형성 연구)

  • Gang, Yong-Jin;Jang, Yeong-Jun;Kim, Jong-Guk
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.155-155
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    • 2016
  • DLC (Diamond like Carbon)는 Diamond와 유사한 물리화학적 특성을 보유한 막으로 고경도 및 우수한 내마모성, 화학적 안정성의 특성을 가지고 있다. DLC는 크게 카본의 막 형성 공정에서 카본 소스에 따라 수소가 포함된 DLC와 무수소 DLC 로 구분된다. Tetrahedral amorphous carbon (ta-C) 박막은 DLC 박막 중에서 가장 다이아몬드와 유사한 특성을 가지는 박막으로, a:C-H에 비해 고온안정성, 높은 경도 (30~80 GPa) 및 내마모 특성이 우수하여, 현재 다양한 응용분야에 적용되고 있으며, 최근에는 고내구성을 보유하면서 전기적 특성을 가지는 기능성 DLC막의 요구가 증대하고 있다. 본 연구에서는 무수소 DLC 형성을 위해 자장필터가 장착된 Filtered Vacuum Arc Source (FVAS)를 자체적으로 개발하여 연구를 수행하였다. FVAS 장비는 카본 이온 발생부와 Plasma Duct 부위, 전자석부위 구성되어 있으며, 본 연구에서는 Plasma Duct 부위의 Bias 제어를 통한 음극에서 기판으로 이동하는 카본이온의 에너지 및 flux 변화를 통해 ta-C 막의 전기적, 기계적 물성 연구를 진행하였다. Plasma Duct Bias 변화는 각 0 ~ 20 V 조건으로 진행하였으며, 물성 평가는 경도 (Hardness), 마찰계수, 전기적 특성에 대한 분석을 진행하였다. 박막의 증착 거동에서는 Plasma Duct bias 변화에 따라 10 V에서 가장 높은 증착 거동을 가지다 감소하는 경향을 확인 하였으며, 박막의 물성 특성 평가 시에도 이와 유사하게 특성의 차이를 관찰하였다. 이는 음극부위에서 형성된 카본이온이 기판에 도달 시에 Plasma Duct Bias 변화에 따라 이온의 Flux 및 에너지 변화로 인한 박막의 밀도 및 ta-C 막의 물성 변화로 예상되며, 이를 분석하기 위해 라만 분석법을 통해 증명하였다.

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Evaluation of Friction Properties between Geostrip/Sandpaper Interface (지오스트립/샌드페이퍼 계면에서의 마찰특성 평가)

  • Lim, Ji-Hye;Byun, Sung-Won;Jeon, Han-Yong
    • Journal of the Korean Geosynthetics Society
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    • v.5 no.4
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    • pp.27-33
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    • 2006
  • Frictional properties between geostrip and sand paper interface were estimated considering soil particle size also the friction coefficients and angles were determined with normal stress. Three kinds of geostrips of design strength 50, 70, 100 KN/m were used and 5 sandpapers of P100, P220, P320, P400, P600 were used also. Shear strength between geostrip and sand paper interface with design strength showed big difference and this is due to the uniform surface pattern of each geostrip when contact to sandpaper without regard to design strength. Shear strength of geostrip was increased with design strength and geostrips/P100 sandpaper interface showed the biggest value. Finally, all of geostrips showed the decrease phenomena of post-peak strength and this is due to the abrasion of geostrip surface by shear test.

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Properties of Advanced Synthetic Fiber Reinforced Concrete for Improvement of Tunnel Shotcrete Performance (터널 숏크리트 성능 향상을 위한 고기능성 합성섬유 보강 콘크리트의 물성 평가)

  • Jeon, Chanki;Jeon, Joongkyu
    • Journal of the Society of Disaster Information
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    • v.7 no.1
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    • pp.43-50
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    • 2011
  • The Application of Steel Fiber Shotcrete in tunneling construction has become part of tunneling practice at least since the 1970s because of its high bending and tensile properties. Over the past 3 decades, researcher from all over the world have been significantly developing the associated technologies for improved performance of SFRS. But still it has some major drawbacks in terms of durability, damage of pumping hose, wastage due to rebound concrete, corrosion and it costs high. To overcome this situation researcher has to look for some alternative material. Therefore, this part study deals with the three types of fiber in order to find good alternative for steel fiber. Polyamide and Polypropylene fiber were used in this study with 0.6, 0.5% mixing ratio. To evaluate its fresh and harden properties air content, slump, compressive, split tensile and bending strength were measured. After comparing the results of all three types of fiber reinforced concrete with its different mixing proportion this study propose that polyamide fiber with addition ratio of 0.6 % for field use.

Effects of Composition of Metallic Friction Materials on Tribological Characteristics on Sintered Metallic Brake Pads and Low-Alloy Heat-Resistance Steel for Trains (철도차량용 금속계 소결마찰재의 조성에 따른 트라이볼로지 특성)

  • Yang, Yong Joon;Lee, Hi Sung
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.330-336
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    • 2014
  • Sintered metallic brake pads and low alloy heat resistance steel disks are applied to mechanical brake systems in high energy moving machines that are associated with recently developed 200km/h trains. This has led to the speed-up of conventional urban rapid transit. In this study, we use a lab-scale dynamometer to investigate the effects of the composition of friction materials on the tribological characteristics of sintered metallic brake pads and low alloy heat resistance steel under dry sliding conditions. We conduct test under a continuous pressure of 5.5 MPa at various speeds. To determine the optimal composition of friction materials for 200 km/h train, we test and the evaluate frictional characteristics such as friction coefficients, friction stability, wear rate, and the temperature of friction material, which depend on the relative composition of the Cu-Sn and Fe components. The results clearly demonstrate that the average friction coefficient is lower for all speed conditions, when a large quantity of iron power is added. The specimen of 25 wt% iron powder that was added decreased the wear of the friction materials and the roughness of the disc surface. However when 35 wt% iron powder was added, the disc roughness and the wear rate of friction materials increased By increasing the amount of iron powder, the surface roughness, and temperature of the friction materials increased, so the average friction coefficients decreased. An oxidation layer of $Fe_2O_3$ was formed on both friction surfaces.

Examination of River Restoration Technology using Non-toxic materials as Plant-based Polyurethane (식물성 폴리우레탄 계열의 무독성 소재활용을 이용한 하천 복원기술 검토)

  • Lee, Sang-Hoon;Ahn, Hong-Kyu
    • Proceedings of the Korea Water Resources Association Conference
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    • 2017.05a
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    • pp.259-259
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    • 2017
  • 국내 하천에는 하천을 가로지르는 보나 낙차공과 같은 횡단구조물이 약 5만여개에 달하고 있다. 이러한 횡단구조물은 작업의 용이성 및 높은 강도로 인해 오랜 시간 콘크리트 소재로 사용되어 왔다. 기존 콘크리트 소재의 공법은 설치되어 있는 한 세굴 방지에 좋은 효과를 발휘한다는 장점이 있지만 포설된 공법은 시간이 지남에 따라 마모되거나 소실되는 문제가 발생되며, 최종적으로 하천횡단구조물의 안전성 및 심미성에도 영향을 미치게 된다. 이와 더불어 최근 기후변화로 인해 강우량의 증대 및 집중호우 등의 돌변하는 하천환경변화에 대한 적용 가능한 기술이 미비한 실정이다. 이러한 문제와 더불어 환경에 대한 관심이 높아짐에 따라 자연친화적 하천 및 생태복원 하천에 대한 하천 수질 및 생태학적 건강성에 대한 연구의 관심이 높아지고 있다. 최근 연구결과에 따르면 콘크리트 소재를 활용하여 횡단구조물을 설치할 경우, 콘크리트 소재의 문제점으로 제기되는 납, 크롬 등과 같은 중금속 용출과 석회석으로부터 유출되는 강염기성 물질로 인한 하천의 수질악화와 수생 생물이 독성환경에 노출되어 다양한 환경 생태학적 문제를 발생시킬 수 있다고 보고되어 있다. 본 연구에서는 콘크리트 소재의 대안으로 무 저독성 소재인 식물성 폴리우레탄을 이용하여 연구를 수행하였다. 기초 조사를 통해 콘크리트 소재의 대안으로 사용가능성을 확인하기 위하여 식물성 폴리우레탄의 물리적 강도를 확인하였으며, 환경에 미치는 영향을 파악하기 위하여 대한 생태학적 건강성을 확인하였다. 품질 특성은 바인딩강도, 내구성, 압축강도, 휨강도, 투수계수 등을 확인하였으며, 생태학적 건강성을 확인하기 위하여 양서 파충류의 독성 실험, 어류 독성평가, 부착조류에 대한 실험을 수행하였다. 이러한 결과를 바탕으로 시범지역인 대청천 일부 구간에 대하여 계절별 물리/화학/생물(식생, 어류, 저서동물)에 대한 모니터링을 수행하였다. 또한 홍수 전 후의 하상변동을 통해 개발기술의 안전성을 확인하였다.

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Effects of Angular Acceleration on the Friction and Wear Characteristics of Gas Foil Thrust Bearings (회전각가속도가 가스 포일 스러스트 베어링의 마찰 및 마모 특성에 미치는 영향)

  • Sung Ho Hwang;Dae Yeon Kim;Tae Ho Kim
    • Tribology and Lubricants
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    • v.39 no.5
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    • pp.203-211
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    • 2023
  • This study experimentally investigates the effects of angular acceleration on the friction and wear performances of a gas foil thrust bearing (GFTB) using a typical GFTB with six pads. The outer radius of the bearing is 31.5 mm, the total bearing area is 2,041 mm2 , and the bump foil and incline (ramp) height are both 500 ㎛. The newly developed GFTB test rig for measuring the friction torque and coefficient measures the axial load, drag torque, lift-off speed, and touch-down speed. The experiment is conducted for angular accelerations of 78.5, 314.2, and 328.3 rad/s2 at axial loads of 5, 10, and 15 N, respectively. The test shows that the start-up friction coefficient increases with increasing axial load at the same angular acceleration, and the friction coefficient decreases with increasing angular acceleration under the same axial load. As the angular acceleration increases, the lift-off speed at the motor start-up increases, and the touch-down speed at the motor stop decreases. The wear distance of the GFTB for a single on/off cycle increases with increasing axial load at the same angular acceleration and decreases nonlinearly with increasing angular acceleration under the same axial load. The test results suggest that adjusting the rotational angular acceleration helps reduce bearing friction and wear.

Synthesis and Lubricating Properties of Succinic Acid Alkyl Ester Derivatives (숙신산 알킬 에스테르 유도체의 합성 및 윤활특성)

  • Baek, Seung-Yeob;Kim, Young-Wun;Chung, Keun-Wo;Yoo, Seung-Hyun;Park, Su-Jin
    • Applied Chemistry for Engineering
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    • v.22 no.2
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    • pp.196-202
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    • 2011
  • In this paper, a series of alkyl succinic acid esters for base oil were synthesized by condensation reaction of succinic anhydride and fatty alcohol. The structures of the synthesized esters were confirmed by $^1H-NMR$, FT-IR spectrum and GC analysis. Basic properties of esters such as kinematic viscosity (KV), refractive index (RI), total acid number (TAN) and pour points were measured and lubricating properties such as SRV wear scar diameter (SRV WSD), fraction coefficient (COF) and 4-ball wear (4-ball WSD) were also evaluated. As the results of basic properties, KV, RI and pour point of synthetic esters increased as the carbon chain of the esters increased. Measurement value of total acid number (TAN) was indicated between 0.2~4 mgKOH/g, and that metal working fluids and pressure working oils are acceptable to use as base oil. Also, lubricating properties of the esters showed as follows: 0.391~0.689 mm of SRV WSD, 0.110~0.138 of SRV COF and 0.49~0.55 mm of 4-ball WSD depended on the structure of the esters. In a comparison on the lubrication capacity of the SRV test based on polyester TMPTO, SRV WSD result showed that a better performance caused by the alkyl group. On the other hand, SRV COF test was not influenced of the alkyl group which the capacity of the lubricant was sightly diminished than the comparison material, regardless of the alkyl group.

Embedment Properties of Reflective Beads for Thermoplastic Road Markings (열가소성 차선도장에서 반사유리알의 함침특성)

  • Hong, In Kwon;Lee, Chang Geun;Lee, Seung Bum
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.199-204
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    • 2015
  • Thermoplastic road markings are one of the most widely used road markings in the world. However, the durability of domestic road markings is relatively shorter than that of the global average of, approximately, three years. To overcome it, the conventional thermoplastic road markings were prepared by adding polyolefin and oxidized PE wax to conventional petroleum resin. In addition, the melting viscosity was designed below 500 cP at $220^{\circ}C$ as well as the optimum viscosity for spray painting, and embedding ratio of glass beads were controlled about 50~60% by spraying in an interval of 1 second. Also the glass bead adhesive ratio was improved by reducing the amount of $CaCO_3$ below 40 wt%. The retroreflectivity was tested under four different conditions to evaluate the abrasion resistance of thermoplastic road markings. The retroreflectivity coefficient satisfied the international standard ($150mcd{\cdot}m^{-2}{\cdot}lux^{-1}$) in this study, and TPRM-7 was determined as an optimal ratio.