• Title/Summary/Keyword: 마멸 저항

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An Investigation of Mechanical Properties and Sliding Wear Behavior of Ultra-Fine Grained 5052 Aluminum Alloy Fabricated by a Accumulative Roll-Bonding Process (누적압연접합공정에 의해 제조된 초미세립 5052 알루미늄 합금의 상온 기계적 특성 및 미끄럼 마멸거동에 대한 연구)

  • 하종수;강석하;김용석;신동혁
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.26-26
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    • 2003
  • 본 연구에서는 누적압연접합공정(ARB)을 통하여 5052 알루미늄 합금의 결정립을 약 0.2$\mu\textrm{m}$ 크기로 미세화 하였다. 누적압연에 의한 변형량 증가에 따른 미세 조직 변화와 결정립 간의 상대적인 방위각 차이를 TEM을 이용하여 관찰하였다. 누적 변형량을 함수로 상온 인장특성을 분석하였고, 초미세립 소재를 후속 열처리한 후 미세 조직 변화를 관찰하여 제조된 초미세립 소재의 열적 안정성을 평가하였다. 상온 대기 중에서 pin-on-disk 형태의 마멸시험기를 사용하여 초미세립 소재의 미끄럼 마멸시험을 변형량과 하중을 변수로 행하였다. 강소성 변형에 의해 제조된 5052 알루미늄 합금 소재의 마멸저항성은 강소성 변형 전과 비교하여 소재의 경도가 크게 증가하였음에도 불구하고 오히려 감소하였다. 마멸시험 후 마멸면의 SEM, 마멸단면의 OM 관찰과 마멸면 직하의 깊이에 따른 경도측정을 통하여 초미세립 소재의 마멸기구를 분석하였고 마멸표면의 변형 층을 관찰하였다. 또한 마멸면 직하 조직의 TEM 관찰을 통해서 마멸시험 중의 미세 조직 변화를 연구하였다.

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초경합금재의 절삭에 관한 연구 -선반절삭에 있어서 공구의 마멸과 절삭저항-

  • 허성중
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.248-248
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    • 2004
  • 초경합금재 (cemented carbides)는 WC(텅스텐 카바이드, 탄화텅스텐)과 Co(코발트)를 주성분으로 한 복합재료로서 저온경도와 고온경도가 뛰어 나며, 압축강도와 강성이 높은 것 등, 제반 물리적 성질이 안정되어 있다 이와 같은 우수한 특징을 이용하여, 초경합금재는 다양한 분야에 이용되고 있는데, 크게 나누어 절삭 공구용으로 뿐만 아니라 IT 관련, 환경 관련 산업용, 광산용 공구, 건설 공구, 철강의 압연 롤러 등의 내마멸, 내충격용 재료에도 많이 사용된다. 이들 가운데, 내마멸, 내충격용으로 사용되는 것은 절삭 공구용 초경합금재에 비해 결합제인 코발트를 많이 함유하며 경질 성분의 텅스텐 카바이드의 입자 지름도 거칠고 크다.(중략)

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Study on Effects of Coatings on Cutting Tool Wear (절삭공구의 피복층이 공구마멸에 미치는 영향에 대한 연구)

  • 손태영;양민양
    • Tribology and Lubricants
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    • v.6 no.1
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    • pp.82-88
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    • 1990
  • In order to investigate tribological effects of coatings on different places on tool wear, commercial quality coated inserts were tested in production speed machining after the coatings on clearance or rake face of coated tools were selectively removed. The experimental results demonstrated that the primary role of coatings in tool wear was the reduction of the thermochemical adhesion between the tool material and workpiece. And the coating on rake face was observed to retard the progress of flank wear. In case of machining carbon steel, multicoated tools showed the most favorable results for considering the notch wear.

Physical Properties and Sulfidation Kinetics of Mn-Based Sorbent for Hydrogen Sulfide Removal (황화수소 제거를 위한 망간계 탈황제의 물리적 특성과 황화반응 속도)

  • Oh, Kwang-Joong;Shon, Byung-Hyun;Choi, Eun-Hwa;Yi, Gang Woo
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.11
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    • pp.2067-2076
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    • 2000
  • The experiments have been made to develop manganese-based sorbent(MT, MFT) for the removal of hydrogen sulfide from simulated hot coal gases. Manganese-based sorbents were tested in an ambient-pressure fixed-bed reactor to calculate H2S removal efficiency. and a three hole jet attrition tester to characterize the sorbent physical properties. According to the experimental results of attrition test. the attrition resistance of 5% bentonite containing sorbent was higher than that of 2% bentonite. The attrition resistances of both sorbents increased with induration temperature. Effects of sulfidation temperature. space velocity. and $H_2S$ concentrations on the $H_2S$ removal efficiency were investigated. Experimental results showed that $H_2S$ could be removed from 5,100ppmv to 20ppmv at $450^{\circ}C$, and to 30~65ppmv at $550{\sim}650^{\circ}C$ for both MT/MFT sorbents. As for the change of space velocity, the breakthrough time was decreased with space velocity.

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A study on wear mechanism of tube fretting affected by support shapes (지지부 형상에 따른 튜브 프레팅 마멸기구의 연구)

  • Lee, Yeong-Ho;Kim, Hyeong-Gyu;Ha, Jae-Uk
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.73-79
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    • 2002
  • Fretting wear test in room temperature air was performed to evaluate the wear mechanism of fuel rod using a fretting wear tester, which has been developed for experimental study. The main focus was to compare the wear behaviors of fuel rod against support springs at different contact geometries (i.e. concave and convex) and slip directions (axial and transverse). The wear on the tube was examined by the surface roughness tester, which measures the volume. The result indicated that with change of contact geometry from 5N of normal load to 0.1mm gap, wear volume of tube Increased in the condition of concave spring, but slowly decreased in convex spring. From the results of SEM observation, wear mechanism of each test condition was also depend on the above contact parameters. The wear mechanism of each test condition in room temperature air is discussed.

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Experimental Analysis of Fretting Wear Behaviors in Elastic Deformable Contacts (탄성변형 접촉에서 프레팅 마멸거동의 실험적 분석)

  • Lee, Young-Ho;Kim, Hyung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.49-54
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    • 2010
  • Fretting wear behavior under elastic deformable contacts was experimentally examined by using a simulated dual cooled fuel rod and its supporting structure. As this fuel rod has larger outer diameter than the typical solid rod to accommodate sufficient internal flow, new supporting structure geometries should be designed and their reliabilities (i.e. vibration characteristics, fretting wear resistance, etc.) are also examined with both analytical and experimental methods. In this study, the supporting structure characteristics and fretting wear behaviors are analyzed and examined by using one of the supporting structure candidates which has an embossing shape. The supporting structure characteristics were examined by using a specially designed test rig and their results were compared with that of analytical method. Based on the test results, the relationship between the supporting structure characteristics and their fretting wear behaviors was discussed in detail.

Tribology of Si3N4 Ceramics Depending on Amount of Added SiO2 Nanocolloid (SiO2 나노 콜로이드 첨가량에 따른 질화규소의 트라이볼러지)

  • Nam, Ki-Woo;Chung, Young-Kyu;Hwang, Seok-Hwan;Kim, Jong-Soon;Moon, Chang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.267-272
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    • 2011
  • We analyzed the wear characterization of $Si_3N_4$ ceramics according to the amount of added $SiO_2$ nanocolloid. The test specimen was prepared by hot-press sintering at 35 MPa and 2123 K in an $N_2$ gas atmosphere for 1 h. A wear test was performed with a block-on-ring tester, and the test conditions were as follows: (1) the ring with a diameter of 35 mm had a rotational speed of 50 rpm; (2) the load was 9.8 N; and (3) the temperature was $25^{\circ}C$. The test results show that $Si_3N_4$ ceramics have a friction coefficient of about 1.0 and a wear loss of about 0.02 mm. Of the specimens used this study, the test specimen with 1.3 wt% of added $SiO_2$ nanocolloid has the best wear resistance because it has the lowest friction coefficient and the smallest wear loss. This specimen also has the highest Vickers hardness and bending strength. In this study, the friction coefficient is inversely proportional to the hardness and bending strength.

Investigation of rolling resistance and surface damage of rolling elements (구름계의 구름저항 및 표면파손현상의 실험적 고찰)

  • Cha, Kum-Hwan;Kim, Dae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.12
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    • pp.2019-2028
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    • 1997
  • It has been well established that resistant force and wear that occur during rolling motion depend on several factors such as material type, hardness, subsurface microstructure, applied load, and speed. The purpose of this work is to investigate the effect of microstructure and the state of deformed layer on the rolling contact characteristics in dry and lubricated rolling contacts. The results of this work show that the rolling resistance behavior depends on the state of the deformed layer. Also, lubrication can reduce the plastic flow at the surface but may still have an effect on the subsurface strain. The cross-sectional view of the microstructure shows that surface traction has a difinite effect on the morphology of the surface region. That is, significant slip seems to have taken place between the ball than those of the dry rolling case. The surface generation effects were significantly less compared to the case of dry rolling contact.

A Study on the Wear Characteristics of Austempered Ductile Cast Iron in Corrosive Environments (오스템퍼링한 구상점연주철의 부식환경중의 마멸특성에 관한 연구)

  • Kang, Myug-Soon;Jun, Tae-Ok;Park, Heung-Sik;Jin, Dong-Gyu
    • Journal of Ocean Engineering and Technology
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    • v.2 no.2
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    • pp.87-95
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    • 1988
  • This paper is studied to know corrowive wear characteristics of austempered ductile cast ironin corrosive environments against mating SM45C hardened two test pieces in distilled water and NaCl aqueous solution. The corrosive wear mechanism was investigated by scanning electron microscopy and retained austenite volume fraction was investigated by X-ray diffractometer. The experimental result show that the corrosive wear characteristics depend largely on the $\textrm{Fe(OH)}_{3}$which is influenced by the critical sliding distance $L_{cr}$ and $L_{cr}$ shorted with increasing NaCl concentration. It was found that the carbides in matrix have a significant effect on their corrosive wear resisance and the fine acicular bainite showed corrosive wear resistance stronger than that of the coarse acicular and platelet bainite. From above results the model of corrosive wear mechanism in corrosive environments is proposed.

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