• Journal of Aerospace System Engineering
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• v.16 no.6
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• pp.35-44
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• 2022

This study aims to evaluate the stress and life of cylindrical roller bearings used in aircraft gearboxes, and to select a roller profile that minimises the contact stress between bearing rollers and raceways. The mounting clearance of four points contact ball bearing was determined, so that cylindrical roller bearings support all radial loads, and the bearing mounting position was determined to maximise the bearing lives. In addition, the static safety factor and dynamic life of bearing were predicted according to ISO 76 & ISO/TS 16281 using the load spectrum determined based on the operating load cases of aircraft gearboxes. Furthermore, the optimal roller profile was selected by analysing the contact stress according to the roller profile shape, and the safety of each roller was evaluated. The results stated that the required safety factor and lifetime were satisfied, and Johns Gohar roller profile was optimal.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.11
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• pp.1453-1459
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• 2011

A roller pinion gear (RPG) system composed of either a pin or a roller and its conjugated cam gear can improve the gear endurance from that of a conventional gear system by reducing the sliding contact while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection condition obtained when the profile shift coefficient is introduced. Then, we investigated the Hertzian contact stresses and the load stress factors while the varying the shape design parameters to predict the gear surface fatigue life, which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1398-1401
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• 2004

This paper proposes a new approach for the shape design of the rotating outer-ring type epicycloid plate gear by using instant velocity center. First, this method defines the instant velocity centers for rotating outer-ring type epicycloid plate gear and calculates the contact angles and the contact points by using the geometric relationships and the kinematic properties of the reducer. Second, it generates the full shape of the cycloidal plate gear. Finally, the paper develops CAD-program for construction of the design automation using the proposed method. This CAD-program is developed to have the functions of the friendly user interface and the simulation of the real operation for the cycloid reducer.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.12-12
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• 2017

본 연구에서는 롤러식 양파 파종기의 작동 특성 파악을 위한 동적 시뮬레이션을 수행하였다. 롤러식 양파 파종기의 주요부는 롤러와 포트트레이로 구성된다. 양파 파종기의 작동 특성 파악을 위해 동력전달 경로의 구성요소와 각 주요부의 속도를 분석한 결과 동력원인 모터의 출력은 체인과 스프라켓을 통해 포트트레이와 롤러에 전달되며 모터에서의 회전속도는 1770rpm으로 감속기를 통해 출력축의 회전속도는 17.7rpm으로 감소한다. 이론적으로 도출한 포트트레이의 이동속도는 74.98mm/s, 롤러의 회전속도는 22.13rpm으로 나타났다. 시뮬레이션을 수행하기 위해 스캐너를 이용하여 롤러식 파종기를 실측했으며 후에 3D모델링을 진행하였다. 시뮬레이션 해석조건은 파종기의 실제 작동방식을 고려하여 롤러1과 3은 포트트레이와 면대면 접촉을 통해 회전하도록 설정하였고 롤러2와 롤러4는 동력전달경로에 포함된 스프라켓과 기어의 잇수비를 반영하여 회전속도를 도출하여 적용하였다. 시뮬레이션 결과 롤러의 회전속도는 모두 22.13rpm으로 수식에 근거하여 도출한 값과 계측 값이 같음을 확인하였다. 또한 파종 깊이를 결정하는 요소인 롤러의 상토 압축 정도를 파악하기 위하여 롤러궤적 시뮬레이션을 통해 롤러 끝 단의 궤적을 분석하였는데 롤러궤적 분석 결과 롤러의 끝 단은 약 9.8mm 깊이로 내려가는 것을 확인하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.10a
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• pp.715-716
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• 2012

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.487-491
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• 2001

In this paper, we developed an automated program for the modeling and manufacturing of three-dimensional roller gear cams. A computer program employing the theory of gearing and coordinate transformation is developed for synthesizing and animating cam mechanisms. Then a module for generation NC program for a five-axis CNC machine to manufacture roller gear cam is established.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.117-117
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• 2004

일반적으로 접촉 피로 마멸은 구름 또는 미끄럼 접촉시 작용하는 반복 응력에 의해 표면과 표면 아래에 균열이 형성되고 성장 및 합체의 과정을 거쳐 표면의 일부가 떨어져 나가는 손상으로 기어나 캠-롤러, 구름 베어링과 같이 구름-미끄럼 접촉상태로 운전하는 기계요소에서 가장 중요하게 고려되어야 할 파손 메커니즘이다. 특히 기어나 구름 베어링 같이 고주기 접촉 피로 특성을 지니는 기계요소의 수명은 피로수명 실험과 통계적 기법을 이용한 Weibull 이론을 기초로 한 수명식을 대부분 사용하고 있다.(중략)

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.11
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• pp.1391-1397
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• 2012

A cam ring gear (CRG) system based on a hypotrochoid curve consists of a pinion with roller teeth and its conjugated internal CRG. In this study, we investigated contact forces, contact stresses, and load stress factors to predict the surface pitting life using an exact CRG profile by introducing the profile modification coefficient. The results show that the pitting life can be extended significantly by increasing the profile modification coefficient without any other change of parameters in the CRG system.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.6
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• pp.739-745
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• 2010

The roller gear cam can control the rotational follower periodically by attaching several roller on the circumstance of follower shaft and it is widely used in non-backlash and precise actuating mechanism such as index table or ATC of machine tools. For machining the roller gear cam, 5 axis CNC machine tool is used and the geometric principle of CAM mechanism must be adopted to generate the NC-code and to develop the special CAD/CAM software because there is not commercial CAM system to machine the roller gear cam. The maker of the specially developed software in domestic user is generally from Japan or Taiwan. However these softwares do not reflect the post processing technique for finish machining in the module. Also, there is some limitation for further new application of itself and it needs higher costs for further application. In this study, the CAD/CAM software to overcome these problem was developed. And its reliability was verified by applying it in 5-axis CNC machining. Finally, the experimental result conducted in the 5-axis machining show good consistency in the movement of follower along the flute and in its Size.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.2
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• pp.316-323
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• 2012

In order to meet the service life of planetary gearbox, a planet bearing, well known as the component with the highest failure rate, is designed. To predict the bearing fatigue life, ISO standard(ISO/TS 16281) is used, and the design parameters of the bearing are optimized using a parametric method. The whole planetary gearbox model is developed using a commercial software to calculate loads acting on planet bearings accurately. The results state that the designed bearings are satisfied with the life of 15,000hours, and the bearings that consist of 22rollers of 58mm have 1.6times longer life and better load sharing relatively than 22rollers of 28.5mm. Also, the increase in preload of taper roller bearings on the output pinion shaft prolongs the life of planet bearings regardless of roller's length.