• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.271-274
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• 2009

This paper deals with an evaluation of the product quality according to intermesh of the roller straightening process of a steel cord. To perform the experiments, a single-layered steel cord with three wires is selected as a target. Intermeshes at inlet and outlet of the roller straightening device are selected as a respective design parameter. According to two intermeshes of the roller straightening device, a design table is generated and experiments were performed. Three assessment items of the product quality, such as the residual torsion, the arc-height and the pre-forming ratio, are measured in each experimental case for the quantitative evaluation of a steel cord. Based on the measured data, the sensitivity of two intermeshes was analyzed and the prediction equation for the product quality of a steel cord was also constructed from the regression analysis.

• 소성∙가공
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• 제31권5호
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• pp.296-301
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• 2022

In this study, influence of the process parameters of the roller leveling process on the straightness of the steel wire was analyzed using numerical analysis. To construct the numerical analysis model, cross-sectional and longitudinal element sizes, which affect the prediction accuracy of longitudinal stress caused by bending deformation of the steel wire, were optimized, and mass scaling that satisfies prediction accuracy while reducing computational time was confirmed. By using the constructed numerical analysis model, the influence of various process parameters such as input direction of the steel wire, initial diameter of the steel wire, back tension and intermesh on the straightness was confirmed. The simulation result shows that the 3^rd and 4^th roller of vertical straightener had a significant influence on vertical shape of the steel wire.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.245-248
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• 2008

This paper deals with the parameter study of roller leveling process of steel cord using finite element analysis. A simplified model of roller leveling process is constructed for the efficient numerical simulation considering the computing time. Using the constructed simulation scheme, the parameter study of main process parameters, such as back-tension and intermesh, is carried out in order to evaluate elastic recovery angle and roller force quantitatively. The effect of the initial shape of steel cord is also evaluated during the parameter study. And the mechanism of roller leveling process is verified by investigating the residual stress distribution.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.201-204
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• 2008

In this paper, several process parameter studies of the manufacturing process of the steel cords are carried out to verify the relation between the process parameters and the residual stresses on the steel cords. At first, the finite element analysis of the drawing process is performed and the residual stress distributions with respect to the wire material and the area reduction ratio are obtained. The residual stress of the drawn wire is imported the finite element analysis of the twisting process as an initial stress. After that a parameter study of the twisting process is carried out. The process parameters are the applied tension, the over-twisting angle and the tensile strength of the drawn wire. Based on these studies, the optimum values of the process parameters which can remove or reduce the undesired residual stresses are determined. The optimum value of the process parameters are confirmed by the finite element analysis of the elastic recovery process of the steel cords. Finally, the finite element analysis of the roller straightening process is done to study the variation of the distribution of the residual stress before and after the process.

• 한국정보기술학회논문지
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• 제17권6호
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• pp.9-16
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• 2019

최근 제조 공정을 개선하려는 기업들은 스마트 팩토리를 도입, 이에 따른 도약이 특별히 눈에 띈다. 이는 최소한의 수동 제어를 통해 완벽하게 생산시설의 프로세스를 수행하는 스마트 팩토리의 영역을 최대화하고 추론의 오차를 최소화 하는 것이 최종 목적이다. 본 연구는 무인 생산, 관리, 포장, 배송 관리를 위한 프로젝트의 일부로써 무인생산의 자동화 설비의 철근 추적을 통해 롤러의 자동 교정을 수행하기 위해 철근 추적 시작점 검출에 대한 연구이며, 시작지점부터 끝점까지의 위치를 정확히 추적해야 하는 요구사항을 만족해야 한다. 추적성능을 높이기 위해서는 시작점 설정이 주요한데 기존의 시간 기반 검출방법을 통해서는 조도, 분진 등 환경에 따라 추적오류의 발생 확률이 높다. 본 논문에서는 환경에 따른 오차를 줄이기 위해 고속 IR카메라의 평균 밝기 변화를 이용한 시작점 검출 방법을 제안하며, 제안 사항을 통해 15%이상의 성능 향상을 확인하였다.