• 제목/요약/키워드: 레이저 피닝

검색결과 24건 처리시간 0.028초

LSP 시뮬레이션 변수가 Inconel 600 합금의 잔류응력에 미치는 영향 (Effect of Laser Shock Peening Simulation Parameters on Residual Stress of Inconel Alloy 600 Steel)

  • 김주희;김윤재;김정수
    • 대한기계학회논문집A
    • /
    • 제36권1호
    • /
    • pp.43-50
    • /
    • 2012
  • 본 논문은 레이저 샥 피닝(LSP) 유한요소 시뮬레이션 관련 변수들이 인코넬 alloy 600 합금의 잔류 응력에 미치는 영향을 분석하였다. 특히, 레이저 피닝 공정 관련 변수인 최대 압력파, 압력파 지속시간, 레이저 스팟 크기 및 다중 레이저 샷의 영향을 확인하였다. 최대 압력파 및 압력파 지속시간은 alloy 600 재료물성에 따라 특정 범위에서 최대 압축잔류응력을 생성시켜 준다. 이 때문에 LSP 공정에서 최대 압력파 및 압력파 지속시간은 중요한 선택 변수가 된다. 일정한 크기 이상의 레이저 스팟은 잔류응력에 특별한 영향을 미치지 않음을 확인하였고, 다중 레이저 샷은 압축잔류응력 크기와 소성변형 발생깊이를 동시에 증가시키지만, 증가량은 레이저 샷 횟수가 증가할수록 감소하였다.

Nd:YAG 레이저 충격 피닝에 의한 금속표면의 잔류응력 특성 개선 (Improving the Residual Stress Characteristics of the Metal Surface by Nd:YAG Laser Shock Peening)

  • 양세영;최성대;전재목;공병채
    • 한국생산제조학회지
    • /
    • 제19권4호
    • /
    • pp.539-547
    • /
    • 2010
  • Laser shock peening is useful to improve fatigue characteristic of multiple number of metals and alloys. This process induces a compressive residual stress on the metal surface, and when tensile load is applied, growth of crack is delayed and which changes the characteristic of the metal surface. It is an innovative surface treatment technique for strengthening metals. Specimens of SM45C are used in this study. The effect of an inertial tamping layer on the residual stress field using laser shock peening setup and Nd:YAG laser power is evaluated. Residual stress distribution measured by X-ray diffraction. As a result of this study it can be presented that following condition of Nd:YAG laser power and inertial tamping layer parameters, compressive residual stress is generated on the surface of the SM45C. Results to experimental data indicate that laser shock peening has great potential as a means of improving the mechanical performance of the metal surface.

수치해석기법을 이용한 초기 인장잔류응력에 대한 레이저 충격 피닝 효과 분석 (Analysis of the Effects of Laser Shock Peening under Initial Tensile Residual Stress Using Numerical Analysis Method)

  • 김주희;이종우;유삼현
    • 한국군사과학기술학회지
    • /
    • 제20권5호
    • /
    • pp.608-619
    • /
    • 2017
  • In this paper, the effects of parameters related to the residual stress induced due to laser shock peening process to determine mitigation of the initial tensile residual stresses are discussed, such as the maximum pressure, pressure pulse duration, laser spot size and number of laser shots. In order to estimate the influence of the initial tensile residual stresses, which is generated by welding in 35CD4 50HRC steel alloy, the initial condition option was employed in the finite element code. It is found that $2{\times}HEL$ maximum pressure and a certain range of the pressure pulse duration time can produce maximum mitigation effects near the surface and depth, regardless of the magnitudes of tensile residual stess. But plastically affected depth increase with increasing maximum pressure and pressure pulse duration time. For the laser spot size, maximum compressive residual stresses have almost constant values. But LSP is more effective with increasing the magnitudes of tensile residual stress. For the multiple LSP, magnitudes of compressive residual stresses and plastically affected depths are found to increase with increasing number of laser shots, but the effect is less pronounced for more laser shots. And to conclude, even though the initial tensile residual stresses such as weld residual stress field are existed, LSP is enough to make the surface and depth reinforcement effects.

레이저 용접재의 피로수명 향상을 위한 쇼트피닝 영향에 관한 연구 (A Study on the Shot-Peening Effect for Fatigue Life Improvement of Laser Welding Material)

  • ;이현준;정해용;허선철;박원조
    • 한국해양공학회지
    • /
    • 제24권2호
    • /
    • pp.57-61
    • /
    • 2010
  • At present, welding technology is not only emphasized in the development of manufacturing technology but its application is also expanding. In these systems, attempts have been made to use SUS as a high-temperature material for special applications, and in improvements in manufacturing technologies bear watching, together with an increase in the use rate. Specifically, three-dimensional wings are often used for fasteners with the purpose of decreasing the weight (정해용, 2007). However, due to developments in welding technology, there has been a recent tendency to replace existing assembly methods with welding. Specifically, if laser welding techniques are applied, the heat-affected zone can be minimized compared toother welding techniques. However, in the case of these special welding techniques, there is an increase in residual stress, which fatally affects the fatigue life. In order to remove the residual stress and its effect on fatigue life, shot-peening is executed. The intention of this study was to obtain the optimal conditions for shot-peening.

티타늄 합금에 대한 레이저 쇼크 피닝에서 컨파인먼트에 따른 피닝 효과 모델링 (Modeling of a Confinement Effect in Laser Shock Peening on Titanium Alloy)

  • 이우람;김주한
    • 한국생산제조학회지
    • /
    • 제22권4호
    • /
    • pp.680-685
    • /
    • 2013
  • In this study, the effect of laser shock peening on a titanium alloy was modeled using different confinements. Both liquid and solid confinement could be applied to laser shock peening, and solid confinement provided a dry laser shock peening process, which has the advantage of a corrosion-free effect. When a different confinement was applied to laser shock peening, a different peening effect would be expected. In our study, the peening effect was numerically modeled and simulated. The main effect of different confinements was a change in the impedances required to confine a shock wave from a plasma. The impedances were assumed with respect to different materials. Johnson-Cook's plastic deformation modeling was applied to the simulation. The strains and residual stresses were calculated to evaluate the confinement effects. When solid confinement was used, the residual stress increased by 60-85%, compared to the case of liquid confinement. However, the depth of the residual stress was slightly deeper. The simulated results could be applied to estimate the peening effect when a different confinement was used in the laser shock peening process.

무차원 변수 해석을 이용한 LSP 공정변수 영향 분석 (Study on Effect of LSP Process Parameters Using Dimensionless Analysis)

  • 김주희;김태양;김윤재
    • 대한기계학회논문집A
    • /
    • 제37권9호
    • /
    • pp.1141-1149
    • /
    • 2013
  • 복잡한 물리적 현상에 대한 수학적 모델을 만들기 위해 적용되는 차원해석은 LSP 공정변수의 영향을 이해하는데 중요한 도구가 된다. 본 연구에서는 버킹검(Buckingham) ${\prod}$이론을 이용한 차원해석을 통해 레이저 충격 피닝의 잔류응력 결과에 영향을 미치는 변수를 확인하고, 유한요소법을 이용하여 LSP 공정변수인 최대압력파, 압력파 지속시간, 레이저 샷 크기 및 다중 LSP 에 대한 잔류응력 결과를 확인하였다.

금속 재료 피로수명 향상을 위한 LSP 유한요소 변수 민감도 해석 (Sensitivity Analyses of Finite Element Parameters of Laser Shock Peening for Improving Fatigue Life of Metalic components)

  • 김주희;김윤재
    • 대한기계학회논문집A
    • /
    • 제34권12호
    • /
    • pp.1821-1828
    • /
    • 2010
  • 레이저 샥 피닝(LSP)은 금속재료 표면처리를 위한 획기적인 기술로서 금속 부품의 피로성능 개선을 위해 최근에 널리 적용되고 있다. 널리 알려진 바와 같이 금속재료의 피로 균열은 재료의 응력 상태가 인장(Tension)하에서만 발생되고, 압축(Compression)상태에서는 발생하지 않는다. 따라서 피로수명 개선을 위해 전통적인 샷 피닝(SP)과 함께 다양한 분야에 응용되고 있으며, 특히 LSP 는 금속재료의 표면과 깊이방향에 대해 높은 압축잔류응력을 생성시켜 준다. 본 논문에서는 유한요소 해석기법을 이용하여 LSP 에 의해 발생되는 압축잔류응력 생성과정을 모사하고, 압축잔류응력에 영향을 미치는 다양한 변수에 대해 민감도 해석을 수행하였다.

레이저피닝을 이용한 스테인리스강의 표면 경도 강화 (Enhancement of Surface Hardness of Stainless Steel by Laser Peening)

  • 임현택;이명화;김필규;박종복;정성호
    • 한국레이저가공학회지
    • /
    • 제12권3호
    • /
    • pp.18-22
    • /
    • 2009
  • Experimental results for the laser shock peening of stainless steels, duplex stainless steel and STS304, for the enhancement of surface hardness are reported. A high power Nd:YAG laser (532 nm, 2nd harmonics) was used to irradiate the workpiece in water at the irradiances of 5, 10, $15\;GW/cm^2$. The surface of a workpiece was covered with Fe or Al foil for protection of the original surface and reduction of laser reflection. The laser pulse densities were varied from $25\;pulse/mm^2$ to $75\;pulse/mm^2$. In the case of the STS304, the surface hardness increased with increasing pulse density and the maximum increase of about 29% was achieved using Fe foil at $10\;GW/cm^2$ and $75\;pulse/mm^2$ conditions. The maximum increase in surface hardness of duplex stainless steel was about 8% at $10\;GW/cm^2$ and $75\;pulse/mm^2$ with also Fe foil. In the case of the Al foil, less increase of surface hardness was obtained, possibly due to the thermal expansion effect.

  • PDF