• 제목/요약/키워드: 레이저 표면경화

검색결과 90건 처리시간 0.023초

유한요소법에 의한 광폭 레이저 표면경화의 잔류응력해석 (Residual Stress Analysis for Wide-band laser Heat Treatment Using Finite Element Method)

  • 김재도;맹주원
    • 한국정밀공학회지
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    • 제16권11호
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    • pp.68-73
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    • 1999
  • In this paper, the residual stresses for the wide-band laser heat treatment using a polygon mirror have been analyzed. The results of FE analysis are compared with the experimental results. ANSYS Version 5.3, a commercial FE-code, is used for the FE stress analysis. The structural analysis was performed on after thermal analysis. The residual stress distribution across the hardened area was measured by the X-ray diffraction technique. The laser hardening conditions, 2kW laser power and 2mm/s travel speed, were used for the experiment and the FE analysis. Analysis results, which is maximum tensile residual stress is about 143MPa and maximum compressive residual stress is about -380MPa. Under same parameters with the analysis, experimental results indicate that MTRS is about 152MPa and MCRS is about -312MPa. The experimental results is about 6% higher than the FE analysis. As a result, residual stress data from the experiment close well with that of the FE analysis.

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금속 표면경화용 고출력 다이오드 레이저 개발 프로세스 (Development Process for High Power Diode Laser for Metal Surface Hardening)

  • 장동환
    • 한국기계가공학회지
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    • 제21권2호
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    • pp.11-22
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    • 2022
  • This paper presents the development process for a high-power diode laser for metal surface hardening. To combine the emissions from several laser bars, it is necessary to collimate the emitted light using an optical lens. Thus, to achieve a suitable power density and uniform beam profile, several optical layouts were proposed. To estimate the laser beam for a flat-top distribution, a numerical analysis was performed using the ZEMAX software, and the results were compared with the experimental results. With a focal lens assembled in a serial diode stack source, the design can utilize the advantage of compacting the overall beam size. Experimental results for a robotic system demonstrated the processing ability of this diode laser module in industrial laser hardening.

SM45C의 레이저 표면경화특성 (Laser surface hardening characterization of SM45C)

  • 신호준;유영태;안동규;임기건
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.246-251
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    • 2005
  • Laser surface hardening is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power $CO_2$ lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching to occur and the formation of martensitic structure. In this investigation, the microstructure features occurring in Nd:YAG laser hardening SM45C steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimism of the processing parameters for maximum hardened depth of SM45C steel specimens of 3mm thickness by using CW Nd:YAG laser. Travel speed was varied from 0.6m/min to 1.0m/min. The maximum hardness and case depth fo SM45C steel are 780Hv and 0.4mm by laser hardening.

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레이저를 이용한 Si 재결경화 특성평가 (Characteristics analysis of Si recrystallization using Laser)

  • 안황기;김일;김기형
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.44.1-44.1
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    • 2010
  • 레이저 가공기술은 공정 적용이 용이하고 응용 분야가 넓어 산업 전반에 걸쳐 널리 사용되고 있다. 특히, 태양전지 제조공정에서는 cutting, grooving, doping, ablation등의 분야에 활발하게 적용되고 있으며 최근에는 다양한 종류의 레이저를 기술을 이용하여 효율 향상과 원가 절감을 위해 많은 기관에서 활발하게 연구를 진행하고 있다. 본 연구에서는 실리콘웨이퍼에 특정 파장의 레이저를 조사하여 실리콘웨이퍼 표면의 용융과 고상화를 통해 구조적, 전기적 특성 변화를 확인하였다. Si wafer의 표면은 레이저 조사 조건에 의해 다결정화 하며 레이저의 power와 frequency, scan speed등을 조절하여 다결정 실리콘 영역의 형성 깊이를 조절 할 수 있다. 다결정화 된 부분의 구조적 특성은 SED과 XRD를 이용하여 측정하였으며, 전기적 특성은 면저항 측정을 통하여 실시하였다. 또한 이러한 특성을 이용하여 태양전지 제조 공정의 적용가능성을 평가하였다.

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연속파형 Nd:YAG 레이저를 이용한 SCM4강의 표면경화에 관한 연구 (A Study on the Surface Hardening of SCM4 Steel Using a Continuous Wave Nd:YAG Laser)

  • 나기대;신병헌;신호준;유영태
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.24-32
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    • 2007
  • Laser surface hardening is beneficially used for surface treatment of structural steel. Due to very rapid heating and cooling rates, structural low-alloy steel(SCM4) can be hardened as self quenching. The aim of this research project is to improve the influence of the process laser parameters: laser power, spot size, surface roughness, and traverse speed. The laser beam is allowed to scan on the surface of the workpiece at the constant power(1095W), varying the traverse speed at 0.3m/min, 0.5m/min and 0.8m/min. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with uniform hardness. From the results of the experiment, it has been shown that the stable hardness is about 600$\sim$700Hv, when the laser power, focal position and the traverse speed are P=1095W, z=0mm and v=0.3m/min.

탄소강 환봉의 레이저 표면변태경화 특성에 관한 연구 (II) - 빔 프로파일 차이에 따른 레이저 표면변태경화 특성 비교 - (Study on Characteristics of Laser Surface Transformation Hardening for Rod-shaped Carbon Steel (II) - Comparison of Characteristics on Laser Surface Transformation Hardening as a Difference on Beam Profile -)

  • 김종도;강운주
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.85-91
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    • 2007
  • The conventional study on the laser surface transformation hardening has been carried out with a beam of the specified shape and uniform power-intensity distribution in order to ensure the uniformity of the hardening depth. Two types of beams - the circular gaussian beam and rectangular beam of the uniform power-intensity distribution were used in this study. we were supposed to optimize the process parameters and to compare the hardening results with two optics respectively. As a result, the hardness distribution of the hardened zone was similar in both cases and the hardened phase by the rectangular beam was denser than that by the circular gaussian beam.