• Title/Summary/Keyword: 레이저 경화

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Characteristics of Laser Surface Hardening for SM45C Medium Carbon Steel using Continuous Wave Nd:YAG Laser (연속파형 Nd:YAG 레이저를 이용한 SM45C 중탄소강의 레이저표면경화 특성)

  • Yoo, Young-Tae;Shin, Ho-Jun;Ahn, Dong-Gu
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.51-58
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    • 2005
  • Laser surface hardening technologies have been used to improve characteristics of wear and to enhance the fatigue resistance for automotive parts. The objective of this research work is to investigate the influence of the process parameters, such as power of laser and defocused spot position, on the characteristics of laser heat treatment for the case of SM45C medium carbon steel. CW Nd:YAG laser is selected as the heat source. The optical lens with the elliptical profile is designed to obtain a wide heat treatment area with a uniform hardness. From the results of the experiments, it has been shown that the maximum hardness is approximatly 780 Hv when the power and the travel speed of laser are 1,095 W and 0.6 m/min, respectively. In addition, the hardening width using the elliptical lens was three time larger than that using the defocusing of laser beam.

Residual Stress Analysis for Wide-band laser Heat Treatment Using Finite Element Method (유한요소법에 의한 광폭 레이저 표면경화의 잔류응력해석)

  • Kim, Jae-Do;Maeng, Ju-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.68-73
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    • 1999
  • In this paper, the residual stresses for the wide-band laser heat treatment using a polygon mirror have been analyzed. The results of FE analysis are compared with the experimental results. ANSYS Version 5.3, a commercial FE-code, is used for the FE stress analysis. The structural analysis was performed on after thermal analysis. The residual stress distribution across the hardened area was measured by the X-ray diffraction technique. The laser hardening conditions, 2kW laser power and 2mm/s travel speed, were used for the experiment and the FE analysis. Analysis results, which is maximum tensile residual stress is about 143MPa and maximum compressive residual stress is about -380MPa. Under same parameters with the analysis, experimental results indicate that MTRS is about 152MPa and MCRS is about -312MPa. The experimental results is about 6% higher than the FE analysis. As a result, residual stress data from the experiment close well with that of the FE analysis.

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Study of Cure Properties in Photopolymer for Stereolithography using Various Laser Bean Size (레이저빔 직경변화에 대한 광경화성 수지의 경화특성 고찰)

  • 이은덕;김준안;백인환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1089-1092
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    • 2001
  • In the stereolithography process, build parameters are laser power, scan velocity, scan width, bean diameter, layer thickness and so on. These values are determined according to product accuracy and build time. Build time can be reduced by improving of scan velocity, laser power, layer thickness, hatching space and so on. But variation of these parameters influence part accuracy, surface roughness, strength. This paper observed cure properties in various beam diameter. In order to examine these, relationships of scan velocity and cure depth, scan velocity and cure width according to various beam diameter in one scan line are measured. And cure thickness is measured according to beam diameter and scan velocity in scan surface of one layer. For reduction of build time, beam diameter and scan velocity is proposed in stereolithography process.

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레이저 표면경화처리에서 빔의 형태에 따른 경화층 크기에 관한 연구

  • 김재웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.13-17
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    • 1993
  • Analytical models for the prediction of the size of hardened zone in laser surface hardening are presented. The models are based on the solutions to the problem of three-dimensional heat flow in plates with infinite thickness. The validity of the model was tested on medium carbon steel for Gaaussian mode of beam. Then the model for rectangular beam was used for the prediction of the size of harened zone on various hardening process parameters. From the calculation results it appeared that the size and shape of the hardened zone are strongly dependent on process parameters suchas beam mode, beam size, and traverse speed.

Estimation of hardening depth using neural network in LASER surface hardening process (레이저 표면경화공정에서 신경회로망을 이용한 경화층깊이의 측정)

  • 박영준;우현구;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.212-217
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    • 1993
  • In this paper, the hardening depth in Laser surface hardening process is estimated using a multilayered neural network. Input data of the neural network are surface temperature of five points, power and travelling speed of Laser beam. A FDM(finite difference method) is used for modeling the Laser surface hardening process. This model is used to obtain the network's training data sample and to evaluate the performance of the neural network estimator. The simulational results showed that the proposed scheme can be used to estimate the hardening depth on real time.

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Laser beam Surface Modification(1): Non-melting Processes (Laser beam 표면개질 (I) : 비용융에 의한 표면개질)

  • 김정수;서정훈
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.25-35
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    • 1997
  • 현재, 표면개질에 주로 많이 사용되는 레이저는 세 종류로서, C $O_{2}$$laser(파장길이:10.6.\mum),$ Nd:YAG(neodymium-doped yettrium aluminum garnet) $laser(파장길이:1.06.\mum)$ 및 excimer laser(157~350nm) 등이다. 이 외에도 초기에는 ruby레이저빔이 사용되기도 하였으나, 현재는 많이 사용되고 있지 않다. 레이저 빔에 의한 표면개질에는 몇가지 장점이 있는데, 이러한 장점은 주로 급속가열과 급속냉각 효과에 기인하는 것이다. 즉, 1) 급냉효과에 의한 미세한 결정입자 형성, 2) 불안정상 (metastable phase) 또는 비정질 상 생성, 3) 열역학적 용해도 보다 높은 용해도. 4) 편석이 없는 균질한 미세조직, 5) 극히 낮은 기공도, 6) 좁은 열영향 부위, 7) 표면층과 모재 사이의 높은 결합력 등이다. 이 외에도 공정상의 장.단점들이 Ref.5, 6에 잘 요약 정리되어 있다. 지금까지 국내에서 레이저 표면개질에 대한 조사가 몇몇 있었으나, 본 조사에서는 보통 많이 다루어지지 않은 부분, 즉 충격경화 및 표면제어에 비중을 두었으며, 비용융 부분(I)과 용융부분(II)을 분리하여 정리하였다.

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