• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.1
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• pp.60-67
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• 2000

An improved disturbance rejection control scheme is presented for minimizing the position error due to the repeatable runout disturbances in high density disk drive systems The proposed control algorithm is capable of attenuating repeatable disturbances which is one of the major detractors to hard disk drive quality and performance. This is achieved by a sys-tematic combination of an optimal feedback component and a feedforward preview component. The feedback component is designed where the emphasis is placed on robustness. The feedforward component is on the basis of a preview control comprised of a measured disturbance signals which leads to better disturbance rejection capabilites. The designed con-troller is applied as a plug-in module to a high density hard disk drive with a pre-existing conventional servo controller. Simulations have been carried out to demonstrate the effectiveness of this control scheme in the reduction of the periodic disturbances.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.12 s.189
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• pp.38-45
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• 2006

In this work, optimal finish machining condition considering total time for mold or electrode manufacturing was investigated. First, manual finishing time according to the machining condition was analyzed for the work material. The effect of runout and phase shift of tool path on surface finish was also considered in those analyses. Secondly, optimal manual finishing processes were determined for various machining conditions. Finally, finish machining time and corresponding manual finishing time were taken into account for the estimation of the total time of manufacturing mold. Though small feed per tooth and pick feed reduced the manual finishing time, the finish machining time increased in such conditions. With a machining condition of feed per tooth of 0.2 mm and pick feed of 0.3 mm, the minimum total time of manufacturing mold was achieved in our machining condition.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11b
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• pp.352-357
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• 2002

In recent years, the demand of mobile device, such as digital camera, camcoder and PDA, increases remarkably. So, requirements of the mobile information data storage used in the mobile devices increase noticeably also. 1' micro data storage is a kind of mobile storage ,which has a CF type II form factor, and the similar structure of the general 3.5' HDD. In this paper, we performed the vibration analysis of the 1' micro data storage, such as measurement of the NRRO of the disck, and modal analysis.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2002.11b
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• pp.369-374
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• 2002

This paper presents theoretical analysis of the NRRO(non-repeatable run-out) for a ball bearing with geometric imperfection. The 3DOF dynamic analysis of a ball bearing using the Newton-Raphson method is performed to calculate the displacement of shaft center. Frequency and magnitude characteristics of radial and axial vibrations are investigated. The ball form errors of the ball, the inner race, and the outer race in a HDD spindle ball bearing are precisely measured. NRRO of a ball bearing is analyzed by using the measured waviness data. It is concluded that dominant components of radial vibrations are ${\Large}f_c\;and\;2{\Larg}f_b{\pm}{\Large}f_c$, and dominant component of axial vibrations is $2{\Large}f_b$. These are generated by the size error and the second waviness of the balls.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.5
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• pp.100-109
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• 1998

In order to increase productivity through unmanned machining in CNC milling process, in-process tool fracture detection is required. In this paper, a new algorithm for tool fracture detection using cutting load variations was developed. For this purpose, developed were tool condition vector which is dimensionless indicator of cutting load and tool fracture index (TFI) which represents magnitude of tool fracture. Through cutting force simulation, tool fracture index was shown to be independent of tool run-outs and cutting condition variations. Using tool fracture index, the ratio of the tool fracture to feed per tooth could be indentified.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.2 no.3
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• pp.13-19
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• 2003

The high speed machining technology has been improved remarkably in die/mold industry with the growth of parts and materials industries. Though the spindle speed of machine tool increases, the condition monitoring techniques of the machine tool, tool and workpiece in high speed machining ate incomplete. In tins study, efficient sensing technology in high speed machining is suggested by observing the characteristics of cutting force, gap sensor and accelerometer signal also, machinability of high-speed machining is experimentally evaluated sensing technique to monitor the machine tool and machining conditions was performed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.985-988
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• 1997

In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study ,a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. Size effect was identified from the analysis of specific cutting resistance obtained by using the modified undeformed chip section area.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.873-877
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• 1997

This paper presents experimental results to know the charcteristics of machined surface due to cutter runout. Cutter runout is a common but undesirable phenomenon in multi-tooth machining such as end-milling process because it introduces variable chip loading to insert which results in a accelerated tool wear, amplification of force variation and hence enargement vibration amplitude. To develop in-proess cutter runout compensation system, set-up the micro-positoning mechanism which is based on piezoelectric translator embeded in the work holder to manipulate the depth of cut in real-time. And feasibility test of system was done under the various experimental cutting conditions. This results provide lots of information to build-up the precision machining technology.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.472-477
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• 2003

Spindle state monitoring is getting more and more important according to the technology trend of spindle that is accurate and automated. Spindle state monitoring is to measure the state of rotation vibrations. The spindle rotation error motion detected by sensing device includes rotation object's unbalance, external forced vibrations, shape error of spindle, as well as measuring error of monitoring device. In this paper, we have inspected the runout characteristics. Also, we introduce the way to exclude the runout element that appear while you monitor a spindle state.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.1
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• pp.106-112
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• 2008

In this paper, It does the profile measurement of the cam of diesel engine SOHC of the actual object. It uses the measurement of run-out method. This method is that the surface of the object is measured by the sensor when the object rotate, and calculated and displayed by the computer the signal which acquired by sensor. When we acquire the signals, we have two error because of motion and contacting between cam and probe. In this paper, we compensate the motion error while simply liner equation. And we have a solution that we change the figure of probe when we have a contacting error. We compared the data measuring on developed automatic cam profile measuring system with the data measured on CMM.