• Proceedings of the KAIS Fall Conference
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• 2012.05b
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• pp.665-667
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• 2012

본 논문에서는 시작엔진 제작에 앞서 CFD기법을 이용하여 디젤 엔진의 블록과 헤드에서의 냉각수 유동 특성을 분석하고자 하였다. 유동 해석 결과 1번 실린더를 거쳐 4번 실린더까지 유동이 원활하게 흐르는 것을 확인 할 수 있었다. 이는 전체적인 냉각수 분배에 영향을 미쳐 엔진 설계 시 발생할 수 있는 3, 4번 실린더의 과열을 방지 할 수 있을 것으로 판단된다. 또한, 열전달 계수가 전체적으로 균일하게 분포되어 냉각수의 열전달 특성이 양호할 것으로 판단된다.

• Proceedings of the KAIS Fall Conference
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• 2010.05b
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• pp.1133-1136
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• 2010

2600cc급 디젤엔진의 냉각수 유동특성 개선을 위한 수치해석적 방법을 제시하기 위하여 본 연구가 수행되었다. 실린더 블록 및 헤드의 유동특성 분석을 위하여 개스킷 냉각수 통로의 면적과 갯수가 중점적으로 고려되었다. 베이스 모델의 수치해석적 분석에서 입구측에 치우친 냉각수 홀의 배치에 의하여 1, 2번 실린더 헤드로만 주 유동이 발생되었다. 이러한 문제점을 개선하기 위하여 개스킷 냉각수 통로를 재설계하였다. 수정모델은 주 유동이 4번 실린더 측으로 유도되었으며, 배기밸브 사이의 유동도 개선되었다. 재설계과정에서 개스킷 냉각수통로의 전체면적을 고려치 않게 되면 유량이 줄어들게 되는 문제점이 발견되었다. 본 연구를 통하여 실린더 헤드와 블록사이의 냉각수 유동을 제어하는 개스킷의 중요성을 확인하였으며, 냉각수 유동특성 최적화는 개스킷 홀의 총 면적을 고려하여 냉각수의 총질량유량을 설계하여야 한다.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.7
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• pp.805-813
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• 2011

The dynamic stress of the diesel engine block is analyzed by using flexible-body dynamic analysis. Multiple loadings including the pressure load due to gas combustion, thermal load, and dynamic load are considered. Thermal load is assumed constant, however, pressure load and dynamic load are treated as time dependent. The present work is focused on the dynamic stress analysis, especially on finding critical points of the engine block. The analysis model includes four parts - engine block, generator, bed, and mounts. On the other hand, crank shaft, pistons, and main bearings are excluded from the model. However, their dynamic effects are applied by dynamic forces, obtained in the separate analysis. Dynamic stress is found by using flexible body dynamic analysis, and compared to the measured data.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.5
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• pp.2375-2380
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• 2013

In this paper, we have implemented the unified fuel heater and performance evaluation system for diesel cars. In order to strengthen an engine starting of diesel car, we need to assembly the fuel filter and heater. Especially, this assembly fuel heater is very important in winter, it is necessary for heating to operate the diesel engine. The heater for unifying the sensor and heater body can advance the performance of car and reduce the production cost. Finally, the performance test chamber is needed to evaluate the performance of heater.

• Journal of IKEEE
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• v.17 no.1
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• pp.63-70
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• 2013

In this paper, we have implemented the performance evaluation system of the unified fuel heater for CRDI diesel engine. If the diesel engine be cold by low temperature in winter, then that makes the waxing materials like a paraffin and is the source of poor engine starting. The unified fuel heater is the barrow meter that estimate the start performance of diesel engine, and be tested by test chamber. The chamber perform the normal temperature, an extremely low temperature, an operating performance in an extremely high temperature, the resistance operation delay time and current operation delay time in setting up test resistance, the bimetal delay time test in temperature variation, the current and resistor test of the composited heater, a heating operation test.

• 유체기계공업학회:학술대회논문집
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• 2006.08a
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• pp.341-344
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• 2006

In this analytical study on the engine coolant flow of a heavy-duty diesel engine with 4 valves and linear-type 8 liter 6 cylinders, the characteristics of pressure drop and engine cooling performance with the additional coolant passages between cylinder blocks have been investigated. Since the most part of pressure drop is caused by the coolant flow passages inside a cylinder head and cylinder blocks for this type of heavy-duty diesel engines, the advantage of pressure drop is just 2.6% and the characteristics of heat transfer and the distribution of coolant velocities in the head part show little differences in case of additional coolant passages. Thus the coolant flow passages between cylinder blocks make little contribution on the cooling performance of heavy-duty diesel engines

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.3
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• pp.147-158
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• 1997

This paper presents the analysis technique and procedure of main engine components-cylinder block, cylinder liners, gasket and cylinder head-using the finite element method, which aims to assess mainly the potential of lower oil consumption in a view point of engine design and to decide subsequently the accuracy of engine design which was done. The F.E. model of an engine section consisting of one whole cylinder and two adjacent half cylinders is used, whereby the crankcase is cut off at the block bottom deck. By means of a 3-dimensional F.E. model-including cylinder block, liners, gasket, cylinder head, bolts and valve seat rings as separate parts a linear analysis of deformations and stresses was performed for three different loading conditions;assembly, thermal and gas loads. For the analysis of thermal boundary conditions also the temperature field had to be evaluated in a subsequent step.

• Journal of IKEEE
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• v.18 no.3
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• pp.383-391
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• 2014

In this paper, temperature, pressure and flow analysis system for testing a fuel filter of a diesel engine at the low-temperature environment in winter, is proposed. The light oil of diesel engine below a specific temperature is changed to the waxing materials like paraffin, and it prevents engine to start easily because of reducing fluidity. Thus, built-in block heater should be installed with fuel filter in order to solve this problem. And it is necessary to design evaluation system that can analyze the performance according to temperature, pressure and flow characteristics near fuel filter at a very low temperature. In this paper, we measured a physical quantity related to the performance of around the fuel filter using the proposed system, and analyzed their characteristics. Also the measured data is transferred to remote user by using a web server of embedded systems, and analyzed their conditions in remote place via web browser in order to know the operating status of fuel filter. We installed the proposed system in a small test chamber to verify the performance and took an experiment in normal temperature and very low temperature, and could obtain temperature, pressure and flow of near the fuel filter. As a result, the fuel flow could be improved during operation of the fuel heater.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.5
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• pp.129-137
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• 2000

The powertrain is an important factor for the interior and exterior noise behavior of the vehicle Thus, the noise vibration and harshness(NVH) behavior of an engine is becoming a major target of the powertrain development. This paper describes the analyses with the aim to reduce the vibration and noise of an advanced inline 4-cylinder diesel engine block by use of CAE methods. The characteristics of an engine block as a main excitation source of car interior noise is studied. Particularly, The effect of balance shaft to reduce the 2nd order engine excitation force is calculated by forced vibration and radiated noise analysis. The engine exitation forces are obtained under real operating conditions. It is shown that the reduction of vibration and noise level by adapting blancing shaft is well predicted and rediated noise is directly related to the surface velocity of engine block.

• Transactions of the Korean Society of Automotive Engineers
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• v.9 no.1
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• pp.181-188
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• 2001

The evaluation of the noise for the an existing engine was carried out to improve the current noise level. The applied techniques were 1m air-borne noise, combustion noise analysis, torsional analysis at the front pulley and sound pressure intensity. In addition, the evaluation of the possibility to the noise reduction by means of wrapping the parts was performed to propose the detailed information in engine design. In view of the obtained results, the following countermeasures were recommended to reduce the current noise level through the above methods. Furthermore, in order to assess the influence of combustion noise on the overall engine noise, the noise test was also performed by the change of intake air temperature up to 5$0^{\circ}C$ in steps of 1$0^{\circ}C$. Finally, the fixed design specifications to reduce the engine noise will be decided in consideration of the test data for proto type engine.