• 제목/요약/키워드: 디버링 특성

검색결과 21건 처리시간 0.026초

미세입자분사 가공에서 Photoresist를 이용한 마스크의 가공특성에 관한 연구

  • 박동진;이인환;고태조;김희술
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
    • /
    • pp.127-127
    • /
    • 2004
  • 입자분사 가공(abrasive jet machining)은 과거에는 녹(rust) 도색(painting)의 제거 흑은 디버링(deburring), 표면 처리 등의 용도에 국한되어 사용되어졌다. 한편 최근 들어 반도체 제작공정이나 MEMS 공정 등에 적용되는 실리콘(silicon) 등의 세라믹 재료의 미세가공분야가 주목받고 있으며, 따라서 이와 관련된 많은 연구가 진행되고 있다. 한편, 세라믹 재료는 파괴인성이 매우 낮고 취성이 강하기 때문에 크랙발생 후 큰 응력이 연속적으로 주어지면 크랙은 음속으로 진행되어 파단 되는 특성이 있어서 일반적인 기계가공이 매우 어렵다.(중략)

  • PDF

자기연마를 이용한 미세 버제거 연구

  • 박정일;고성림
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 춘계학술대회 논문요약집
    • /
    • pp.259-259
    • /
    • 2004
  • 정밀부품의 가공 시에 발생되는 burr는 제품의 정밀도, 성능과 제품의 생산성에도 부정적인 영향을 끼치다. 따라서 효율적인 burr의 제거는 제품의 성능의 향상뿐만 아니라 생산성의 향상에도 긍정적인 영향을 미칠 수 있다. 자기 연마법(Magnetic Abrasive Finishing)은 연마제의 연마특성과 철의 자기화 성질을 이용한다. 자기장내의 자기력선의 응집현상을 통해서 burr를 제거하는 방법이다. 자기 유도자에 의해 형성된 magnet flow를 따라 지립이 정렬을 하고 정렬된 지립은 브러쉬의 역할을 하여 burr를 제거하게 된다.(중략)

  • PDF

분말 특성에 따른 자기연마에 의한 Deburring성능분석 (Analysis of the Performance of Magnetic Abrasive Deburring according to Powder Characteristics)

  • 채종원;고성림
    • 한국정밀공학회지
    • /
    • 제21권12호
    • /
    • pp.37-43
    • /
    • 2004
  • The performance of magnetic abrasive finishing fur surface is evaluated by the characteristic curve. The characteristic curve is generated by experiment in surface finishing. For experiment, new magnetic inductor is designed and manufactured. 15 kinds of powders are provided to find the relationship between powder characteristic and finishing performance. As powder, Fe-TiC. Polymer-TiC and Fe-NbC are used with different size. The size of abrasives and location are also important factor for the performance. From characteristic curve, two index are obtained, which specify the initial finishing performance and endurance of finishing performance. It is proved that the performance index can be applied to select proper powder for efficient deburring. It is shown that the characteristic curve can be used as good tools for evaluating powder performance in surface finishing and deburring.

마이크로 엔드밀에 의한 미세격벽가공의 가공특성에 관한 연구 (A Study on the Machining Characteristics for Micro Barrier Ribs by using Micro Endmilling)

  • 민승기;이선우;이동주;이응숙;제태진;최두선
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
    • /
    • pp.26-31
    • /
    • 2001
  • Recently, miniaturization and mass production are the main trends in manufacturing fields. Therefore, ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products, such as PDP and IT components, in precision products manufacturing. However, the deburring is significant problem in making smooth and precise parts in micro endmilling. This paper shows removal characteristics of burr generated by micro endmilling process. Additionally, it is necessary to understand the formation mechanism of burr of micro barrier ribs to find proper deburring method.

  • PDF

휘싱 트래클 릴 프레임홀 면의 디버링특성 (Deburring Characteristics of Frame Hole in Fishing Trackle Reel)

  • 김정두
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 춘계학술대회 논문집
    • /
    • pp.203-208
    • /
    • 1998
  • Materials of the Frame hole in fishing trackle reel is made up a number large and small holes. Thus, it is difficult to effective machining. Abrasive flow machining(AFM) is useful to polish a internal or external surface of the 3-dimensional shape parts, which are used in many fields such as aerospace, automative, semi-conductor, and medical component industries. The machining process is that two hydraulic cylinders, which are located face to face, enforce abrasive media to the passage between workpiece and tooling parts alternately, and then the abrasives include in the media pass the passage and polish the surface of workpiece. The media which is made of polymer and abrasives plays the role of the tool for deburring or polishing complex shap workpiece by its viscoelastic characteristics. In this study, the abrasive media for abrasive flow machining was made by mixing viscielastic polymer with alunina and silicon carbide abrasive. Also, we present AFM device design and preliminary results of an investigation in to some aspects of the AFM process performance in fishing trackle reel.

  • PDF

선박외벽용 작업을 위한 연마장비 힘제어 (Force Control of Robotic Vacuum Sweeping Machine for Shipment)

  • 진태석
    • 한국정보통신학회:학술대회논문집
    • /
    • 한국정보통신학회 2013년도 춘계학술대회
    • /
    • pp.509-512
    • /
    • 2013
  • 본 논문은 산업용 로봇을 위한 힘 피드백 제어는 사람의 감각을 기반으로 한 작업을 대체하여 구현하기에 적합한 연마 시스템을 제안하였다. 기존 연마작업의 표면 연마, 비드처리, 기계 가공 디버링 등의 공정은 그 복잡성에서 자동화가 가장 곤란하다고 인식되어 주로 인력에 의존 해왔다. 본 연구는 연마 공구를 파지시킨 힘 제어 로봇에 의한 자동 연마 시스템의 구축을 위한 다축로봇 기반의 힘 센서로부터 신호 피드백 제어 방식의 특성을 파악하고 연마 공정에 적응성을 검증했다.

  • PDF

폴리머와 산화알루미나 연마재를 이용한 마이크로 버 제거 특성에 관한 연구 (A Study of Micro De-burring Characteristics using Polymer and $Al_2O_3$ Abrasive)

  • 손종인;이정원;김준기;윤길상
    • 한국정밀공학회지
    • /
    • 제28권5호
    • /
    • pp.578-584
    • /
    • 2011
  • In mechanical cutting process, burr was generated at workpiece by cutting tool generally. It is working disturbance during manufacturing process. Besides burr was taken shape relatively large size more micro scale machining than macro scale machining. Many researches have been studied to remove micro burr(de-burring), because it was negative effect for accuracy of machining shape. However, micro de-burring was constrained by burr height, micro feature and so on. In this paper, experimental research was carried out to compare de-burring characteristics of $Al_2O_3$ abrasive and polymer.

니티놀 형상기억합금의 표면 거칠기 향상 및 미세 버 제거를 위한 마이크로 전해연마의 가공특성 분석 (A Study for Improving Surface Roughness and Micro-deburring Effect of Nitinol Shape Memory Alloy by Electropolishing)

  • 신민정;백승엽;이은상
    • 한국공작기계학회논문집
    • /
    • 제16권6호
    • /
    • pp.49-54
    • /
    • 2007
  • Electropolishing, the anodic dissolution process without contact with tools, is a surface treatment method to make a surface planarization using an electrochemical reaction with low current density. Nitinol is a metal alloy composed of Ni and Ti around 50% respectively which has shape memory effect. Nitinol can be put various applications which require purity and high pricision surface of products. The aim of this study is to investigate the characteristic of electropolishing effect for nitinol workpieces. In order to analyze the characteristics of electropolishing effect, surface roughness and micro-burr size were measured in terms of machining conditions such as current density, machining time and electrode gap. The tendencies about improvement of surface roughness and deburring effect by electropolishing for nitinol workpieces were determined.

연마작업을 위한 로봇형 연마기의 힘제어 적용 (Appling of Force Control of the Robotic Sweeping Machine for Grinding)

  • 진태석
    • 한국정보통신학회논문지
    • /
    • 제18권2호
    • /
    • pp.276-281
    • /
    • 2014
  • 본 논문은 산업용 로봇을 위한 힘 피드백 제어는 사람의 감각을 기반으로 한 작업을 대체하여 구현하기에 적합한 연마 시스템을 제안하였다. 기존 연마작업의 표면 연마, 비드처리, 기계 가공 디버링 등의 공정은 그 복잡성에서 자동화가 가장 곤란하다고 인식되어 주로 인력에 의존 해왔다. 본 연구에서는 연마 공구를 파지시킨 힘 제어 로봇에 의한 자동 연마 시스템의 구축과 힘 센서로부터 신호 피드백 제어 방식의 특성 파악과 연마 공정에 적응성을 검증했다. 또한 실용화를 목적을 위한 선박의 바닥 및 측면 연마에의 응용을 진행했다. 따라서 자체 제작한 연마로봇을 활용 한 표면 연마작업을 통하여 실험결과를 검증하였다.

거버너샤프트 교차구멍 내경의 전해디버링 특성에 관한 연구 (A study on the characteristics of electrochemical deburring in the governor shaft cross hole)

  • 최인휴;김정두
    • 대한기계학회논문집A
    • /
    • 제21권12호
    • /
    • pp.1984-1991
    • /
    • 1997
  • Recently burr technology is rising in the fields of the precision manufacturing and the high quality machining, deburring has treated as a difficult problem on going to the high efficiency, automation in the FMS. Removal of burr with various shapes, dimensions and properties couldn't be standardized and has depended on manual treatment. Especially, deburring for cross hole inside owing to passing through out perpendicular to a main hole is more difficult, the electrochemical method is proper as its solution at practical aspects. Burr elimination in the cross hole drilling of governor shaft used in the automobile engine so far has been worked by a manual post-processing by a skillful worker, which becomes a factor of productivity-down and cost-up so that improvement of machining process is needed. Therefore, for the high efficiency and automation of internal deburring in the cross hole, development of electrochemical deburring technology is needed. So, the new process in the burr treatment is supposed. In this study, characteristics of electrochemical deburring through experiments were identified and factors such as electrolytic gap and electorlytic fluid contributed to removal burr height were analyzed. Also, deburring efficiency and electrolytic performance for cross hole were examined according to electrolytic current and electrochemical deburring condition corresponding to acquired edge quality was found out.