• Proceedings of the Korean Radioactive Waste Society Conference
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• 2015.10a
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• pp.133-134
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• 2015

전처리 공정장치 구축에 앞서 정확한 설계와 검증이 선행되어야 한다. 우선 디지털 목업 기술을 통해 설계검증을 철저히 함으로써 공정의 품질을 높이고 공정하자를 최소화 할 수 있다. 전처리 공정 중 집합체해체 핵심장치의 유지보수를 쉽게 하고, 원격 제어 효율을 높이기 위한 모듈화와 그에 대한 사전 검증을 수행하였다. 이를 위해해 전처리 디지털 목업 시스템 검증 대상과 집합체 해체핵심장치 주요모듈을 선정하였으며, 주요 모듈의 모듈화 방안 과 모듈 탈착 시간 검증하였다. 그 결과, 집합체해체 핵심장치에서는 5개의 주요 모듈로 구성되었으며, 모듈 탈착 시간 검증에서 작업시간은 클램프모듈이 약 130초, 언볼팅, 드릴링 모듈이 140초 소요될 것으로 분석되었다. 향후 전처리장치별 모듈 분석과 LAYOUT 운영을 포함해서 MSM 시뮬레이터의 디바이스 및 시뮬레이터 시스템 구축을 수행할 것이다.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.08a
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• pp.143-143
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• 2011

발표자는 본 발표를 통해 현재 표준연구원에서 진행되고 있는 플라즈마 연구들 간단히 소개하는 시간을 가질까 한다. 표준연구원/진공센터내의 플라즈마팀은 진공기반구축사업,반도체진공공정실시간측정기술개발 사업등의 후원을 받아 지난 10년각 국내 최대의 플라즈마 연구 인프라를 갖추는데 성공하였으며 이를 바탕으로 해외 우주기관과 견줄만한 플라즈마 발생장치, 진단장치, 전산모사시스템 등을 확보한 상태이다. 본발표를 통해 그간 표준연구원에서 진행하고 있는 플라즈마 진단시스템, 모니터링 시스템, 플라즈마원개발, 시뮬레이션 연구, 공정해석 연구등을 간략하게 소개드릴려고 한다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.9
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• pp.1499-1507
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• 2003

Physical importance of cutting temperatures has long been recognized. Cutting temperatures have strongly influenced both the tool life and the metallurgical state of machined surfaces. Temperatures in drilling processes are particularly important, because chips remain in contact with the tool for a relatively long time in a hole. Tool temperatures tend to be higher in drilling processes than in other in machining processes. This paper concerns with modeling of thermal behaviors in drilling processes as well as estimation of the cutting temperature distribution based on remote temperature measurements. One- and two-dimensional estimation problems are proposed to analyze drilling temperatures. The proposed thermal models are compared with solutions of finite element methods. Observer algorithms are developed to solve inverse heat conduction problems. In order to apply the estimation of cutting temperatures, approximation methods are proposed by using the solution of the finite element method. In two-dimensional analysis, a moving heat source according to feedrate of the drilling process is regarded as a fixed heat source with respect to the drilling location. Simulation results confirm the application of the proposed methods.

• Clean Technology
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• v.2 no.2
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• pp.165-175
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• 1996

Cutting fluids in machining process are one of the parameters which have serious effects on the environment. A simple method to accomplish the environmentally clean process is to evaluate the effects of cutting fluids and select one which has the least environmental load. In this research, a process planning to select the best cutting fluid is suggested considering both machinability and environmental effects. The selection criteria and evaluation method named AHP are introduced. The planning process is illustrated with drilling characterized as a heavy-duty and low-speed process. Five standard fluids are compared with respect to five environmental attributes. Compounded cutting oils are superior to water-soluble oils in both machinability and environmental effects.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.6
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• pp.1120-1126
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• 2002

Machining characteristics of tool steels manufactured by electro slag casting process has been investigated in this study. For the estimation of machinability, turning and drilling tests are carried out. The chip shapes at various velocities are investigated for the comparison of turning workabilities of tool steels because the chip shapes reflect characteristics of cutting resistance. In case of drilling test, feed motor currents measured by a hall sensor are used as a measure for the drilling resistance. The machining characteristics of the tool steels are strongly correlated with tensile properties, such as tensile strength, hardness, and ductility. In case of turning workability, it was found to be favoured by the higher tensile strength, while the opposite is true far the drilling workability. The electro-slag casted materials show better turning workability in the viewpoint of chip shapes and, the quenching-tempered electro-slag casted material has relatively better drilling machinability than that of the annealed one.

• Laser Solutions
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• v.13 no.4
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• pp.7-13
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• 2010

Today, the most common process for generating Through Silicon Vias (TSVs) for 3D ICs is Deep Reactive Ion Etching (DRIE), which allows for high aspect ratio blind holes with low surface roughness. However, the DRIE process requires a vacuum environment and the use of expensive masks. The advantage of using lasers for TSV drilling is the higher flexibility they allow during manufacturing, because neither vacuum nor lithography or masks arc required and because lasers can be applied even to metal and to dielectric layers other than silicon. However, conventional nanosecond lasers have the disadvantage of causing heat affection around the target area. By contrast, the use of a picosecond laser enables the precise generation of TSVs with less heat affected zone. In this study, we conducted a comparison of thermalization effects around laser-drilled holes when using a picosecond laser set for a high pulse energy range and a low pulse energy range. Notably, the low pulse energy picosecond laser process reduced the experimentally recast layer, surface debris and melts around the hole better than the high pulse energy process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.4
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• pp.83-88
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• 2017

Recently, the use of advanced materials with light weight significantly increases because of global regulation on CO2 emission. Especially, CFRP (carbon fiber reinforced plastics) one of the most promising advanced materials. Since CFRP has pretty higher strength per unit weight than steel, it is one of most popular materials in aviation industry and its application to automobile rises sharply. Especially, one of the frequent machining processes for CFRP is drilling to make a hole, however, CFRP drilling has troublesome limitations in hole quality and productivity induced due to delamination, splintering and severe tool wear. Particularly, cutting loads increase caused by tool wear makes delamination and splintering even severer. Therefore, tool wear monitoring or reduction in CFRP drilling must be considered seriously. In this study, we measured thrust force, flank wear, and tool surface temperature in drilling using various tools with different sizes and materials. Consequently, it was presented the effects of tool properties on drilled hole quality, thrust force and tool surface temperature.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.4
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• pp.95-103
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• 2008

Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.

• Laser Solutions
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• v.14 no.4
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• pp.14-20
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• 2011

The advantage of using lasers for through silicon via (TSV) drilling is that they allow higher flexibility during manufacturing because vacuums, lithography, and masks are not required; furthermore, the lasers can be applied to metal and dielectric layers other than silicon. However, conventional nanosecond lasers have disadvantages including that they can cause heat affection around the target area. In contrast, the use of a picosecond laser enables the precise generation of TSVs with a smaller heat affected zone. In this study, a comparison of the thermal and crystallographic defect around laser-drilled holes when using a picosecond laser beam with varing a fluence and repetition rate was conducted. Notably, the higher fluence and repetition rate picosecond laser process increased the experimentally recast layer, surface debris, and dislocation around the hole better than the high fluence and repetition rate. These findings suggest that even the picosecond laser has a heat accumulation effect under high fluence and short pulse interval conditions. To eliminate these defects under the high speed process, the CDE (chemical downstream etching) process was employed and it can prove the possibility to applicate to the TSV industry.

• The Journal of Korean Academy of Prosthodontics
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• v.48 no.4
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• pp.294-300
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• 2010

Purpose: The template-guided implant surgery offers several advantages over the traditional approach. The purpose of this study was to evaluate the accuracy of coordinate synchronization procedure with 5-axis milling machine for surgical template fabrication by means of reverse engineering through universal CAD software. Materials and methods: The study was performed on ten edentulous models with imbedded gutta percha stoppings which were hidden under silicon gingival form. The platform for synchordination was formed on the bottom side of models and these casts were imaged in Cone beam CT. Vectors of stoppings were extracted and transferred to those of planned implant on virtual planning software. Depth of milling process was set to the level of one half of stoppings and the coordinate of the data was synchronized to the model image. Synchronization of milling coordinate was done by the conversion process for the platform for the synchordination located on the bottom of the model. The models were fixed on the synchordination plate of 5-axis milling machine and drilling was done as the planned vector and depth based on the synchronized data with twist drill of the same diameter as GP stopping. For the 3D rendering and image merging, the impression tray was set on the conbeam CT and pre- and post- CT acquiring was done with the model fixed on the impression body. The accuracy analysis was done with Solidworks (Dassault systems, Concord, USA) by measuring vector of stopping’s top and bottom centers of experimental model through merging and reverse engineering the planned and post-drilling CT image. Correlations among the parameters were tested by means of Pearson correlation coefficient and calculated with SPSS (release 14.0, SPSS Inc. Chicago, USA) ($\alpha$ = 0.05). Results: Due to the declination, GP remnant on upper half of stoppings was observed for every drilled bores. The deviation between planned image and drilled bore that was reverse engineered was 0.31 (0.15 - 0.42) mm at the entrance, 0.36 (0.24 - 0.51) mm at the apex, and angular deviation was 1.62 (0.54 - 2.27)$^{\circ}$. There was positive correlation between the deviation at the entrance and that at the apex (Pearson Correlation Coefficient = 0.904, P = .013). Conclusion: The coordinate synchronization 5-axis milling procedure has adequate accuracy for the production of the guided surgical template.