• Composites Research
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• v.24 no.4
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• pp.23-28
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• 2011

Recently CFRP laminate joints process by bolts and nets are developed rapidly in aircraft industries. However, there are serious drawback during jointing process. Many hole processes are needed for the manufacturing and structural applications using composite materials. Generally, very durable polycrystalline crystalline diamond (PCD) drill has been used for the CFRP hole process. However, due to the expensive price and slow process speed, chemical vapor deposition (CVD) diamond drill has been used increasingly which are relatively-low durability but easily-adjustable process speed via drill shape change and price is much lower. In this study, the comparison of hole process between PCD and CVD diamond coated drills was done. First of all, CFRP hole processbility was evaluated using the equations of hole processing conditions (feed amount per blade, feed speed). The comparison on thermal damage occurring from the CFRP specimen was also studied during drilling process. Empirical equation was made from the temperature photo profile being taken during hole process by infrared thermal camera. In addition, hole processability was compared by checking hole inside condition upon chip exhausting state for two drills. Generally, although the PCD can exhibit better hole processability, hole processing speed of CVD diamond drill exhibited faster than PCD case.

• The Journal of the Acoustical Society of Korea
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• v.17 no.4
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• pp.30-37
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• 1998

본 논문은 중공형 층상 복합체 멘드릴(mandrel)을 이용하여 기본 공진주파수가 15kHz이상이고, 우수한 감도 특성을 지닌 광섬유 하이드로폰의 최적 구조를 설계하는 것에 관한 것이다. 유한요소법을 이용하여 Al/foraming 및 Nylon/foaming층상 복합체의 공지주 파수를 분석하여 설계 변수의 범위를 결정하였고, 멘드릴 형상에 따른 광음향 감도 특성을 분석하여 최적구조를 결정하였다. 그 결과로 멘드릴의 외경이 감소할수록, 길이가 증가할수 록 감도가 향상되었다. AL 멘드릴의 경우, 내경/외경 비가 낮을수록, Nylon멘드릴의 경우 내경/외경 비가 높을수록 감도 증가를 위하여 효율적이다. 그리고 결정된 최적구조의 Al/foaming 및 Nylon/foaming멘드릴을 사용한 광섬유 하이드로폰의 감도는 각각 1rad./Pa 대비 약 82dB 및 85.7dB 정도 이었고, Al층상 복합체 보다는 Nylon층상 복합체를 이용하는 것이 고 감도의 광섬유 하이드로폰을 제조하는데 유리함을 알 수 있었다.

• The Journal of Korean Academy of Prosthodontics
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• v.60 no.2
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• pp.143-151
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• 2022

Purpose. The purpose of this study was to evaluate the performance efficiency of two different drill combinations according to the heat generated and drilling time. Materials and methods. In this study, cow ribs were used as research materials. To test the specimen, cow bones were rid of fascia and muscles, and a temperature sensor was mounted around the drilling area. The experimental group was divided into a group using a guide drill and a group using a Lindmann drill according to the drill used before the initial drilling. The drilling sequence of the guide drilling group is as follows; guide drill (ø 2.25), initial drill (ø 2.25), twist drill (ø 2.80), and twist drill (ø 3.20). The drilling sequence of the Lindmann drilling group is as follows; Lindmann drill (ø 2.10), initial drill (ø 2.25), twist drill (ø 2.80), and twist drill (ø 3.20). The temperature was measured after drilling. For statistical analysis, the difference between the groups was analyzed using the Mann-Whitney U test and the Friedman test was used (α = .05). Results. The average performance efficiency for each specimen of guide drilling group ranged from 0.3861 to 1.1385 mm³/s and that of Lindmann drilling group ranged from 0.1700 to 0.4199 mm³/s. The two drill combinations contained a guide drill and Lindmann drill as their first drills. The combination using the guide drill demonstrated excellent performance efficiency when calculated using the drilling time (P < .001). Conclusion. Since the guide drill group showed better performance efficiency than the Lindmann drill group, the use of the guide drill was more suitable for the primary drilling process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.79-82
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• 1993

본 연구는 드릴가공중 발생하는 드릴비트(Drill Bit)의 파손검출에 적합한 센서를 선택하고, 드릴비트 파손시 나타나는 센서신호의 특성에 대한 연구를 수행했다. 연구결과 이송축 전류신호 및 주축진동신호가 절삭시 나타나는 Power 및 진동의 특성을 잘 나타내고 있으며, 드릴비트의 파손을 판단할 수 있는 특징의 보완적 요소가 강하다는 결론을 얻었다.

• Proceedings of the Acoustical Society of Korea Conference
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• 1998.06e
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• pp.255-258
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• 1998

본 연구에서는 해석적인 방법을 사용하여 고감도 멘드릴형 광섬유 음향센서를 설계하고자 하였다. 음향감지부의 형상으로 실린더형 멘드릴 및 중공원통형 층상복합체 멘드릴을 선정하고, 음향감도에 대한 이론식을 유도하여 재질변수 및 형상변수 등에 따른 음향감도를 해석하였다. 또한 해석적 방법 및 유한요소법을 이용한 분석결과를 비교하여 해석적인 방법의 타당성을 검증하였다. 그 결과, 멘드릴의 외경변화에 의한 감도변화 경향만이 다소 차이를 보이고 있으나 그 이외의 재질변수 및 형상변수에 의한 음향감도 변화 경향은 서로 잘 일치하는 것으로 분석되었다.

• Journal of the KSME
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• v.30 no.1
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• pp.29-35
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• 1990

본 글에서는 드릴링 작업의 가공정밀도 개선방안에 관하여 살펴보았다. 그러나 이러한 결과들은 현재 산업계에서 그 필요성이 점증하고 이는 small-deep hole 드릴링에 적용하기 위하여는 앞으 로도 계속 연구가 진행되어야 하며 특히 (1) 칩의 처리 문제, (2) Burr의 처리 문제, (3) 작업 상태에서 드릴휨의 모델링 등의 분야에 대한 연구가 선행되어야 할 것이다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.12
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• pp.2340-2348
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• 1992

Recently, various film coated insert tools have been used in order to improve tool life by several different vapor deposition or chemical vapor deposition. Especially, TiN coated drills have been broadly studied because of improving drill performance in terms of drill life, work quality and its brilliant color. Nevertheless, because of the poor adhesion between TiN film and drill, it was difficult to attain the better drill performance. Therefore, to improve adhesion of TiN films, we sputtered titanium as interlayer prior to TiN deposition on drill by PECVD(Plasma Enhanced Chemical Vapor Deposition). The results indicate that Ti/TiN coated drills achieve about 2.6 times life improvement, while TiN coated drills only 2 times. Wear characteristics of tested drills were examined using SEM, and the results were correlated with drill life and roughness of drilled holes.

• Journal of the Korean Society of Propulsion Engineers
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• v.3 no.2
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• pp.25-36
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• 1999

The main objectives of this research are to experimently explain the drilling mechanism for the production of bad holes and good holes during the drilling operation, to investigate how a wide range of drilling parameter affect composite laminate strength reduction, and to find which type of test provides the greatest interrogation of notched composite laminates. To achieve these objectives, a bulk of test specimens have been drilled with 5 different drilling parameters and tested with compressive, tensile, and flexural loads. It was found that the drilling parameters had a measurable effect on specimen hole quality as measured by static strength. The specimens, which were well supported, which had the higher spindle speed and lower feed rate, and which were well clamped gave the best hole qualities. The flexural test results presented the most clear and consistent failure strengths relating to the drilling parameters and associated hole quality.

• Plant Journal
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• v.17 no.3
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• pp.42-46
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• 2021

The equation of motion of the drill string along the excavation trajectory was analyzed using the Lagrangian approach together with the finite element method (FEM). A drill string of circular cross section is constructed by combining a plurality of circular axes each having 12 degrees of freedom (DOF). FEM analysis can observe the vibration and dynamic changes of the entire drill string, and it is easy to apply comprehensive boundary conditions to reproduce the simulation of a realistic drill string. In this study, the constructed FEM motel was simulated. In order to apply the FEM program to the actual drill trajectory, the dynamic analysis of the curved beam was verified by comparison with the actual values. The dynamic change over time was observed.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.6
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• pp.1523-1532
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• 1990

The objective of this study is to develope an optimized multi-facet drill (MFD). The principal factors that affect drilling performance are its geometry and the cutting conditions. In particular, the helix angle in the total twist angle of the twist drill, affects much morgen influence on the dynamic and static stiffness and on determining the characteristics of the chip disposal capacity of the drill. In this study, considering the helix angle as a major parameter, the model was developed. From this model, the deformation of transverse direction was simulated with the bending forces applied. The performance of a drill largely depends upon drilling forces. Comprehensive models for predicating the drilling thrust and torque are developed for the different drill geometries. The effects of MFD geometric parameters on thrust and torque are also deduced from the prediction models, from which an optimal drill geometry is found with the emphasis on minimum drilling forces.