• 기계와재료
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• v.25 no.3
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• pp.6-15
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• 2013

유압프레스의 단점을 극복하기 위해서 서보모트를 장착하여 성형속도를 높인 서보 유압프레스를 개발하게 되었으며, 특히나 서보모터를 국내산으로 적용하여 듀얼형으로 유압시스템의 효율성을 높여 최종적으로 개발함으로써 서보 유압프레스를 완전 국산화하였다. 또한 하사점 위치 제어의 용이성을 확보하기 위해 프레스 램용 메인 실린더에 톱니나사부를 만들어 임의의 위치에 정지할 수 있는 정지정도 및 하사점 위치 제어정밀도를 향상시켰으며, 유량의 미세 제어를 통해 프레스 램의 동작성을 개선코자 하였다. 다이쿠션은 메인 실린더와의 연계 제어를 통해 제품의 손상 방지 및 제품 추출의 용이성을 확보하였으며, 소재의 종류나 제품의 형상 특성에 따라 프리모션 제어가 가능한 지식기반형 자율제어 시스템을 적용하였다. 듀얼 서보시스템과 유압펌프가 연계구동함에 따라 기존 유압프레스 보다 약 40%이상의 에너지절감을 달성할 수 있을 것으로 예측되며, 현재 에코머신 인증제도에 대한 논의가 활발한 시점에서 매우 적합하고 필요한 하이브리드형 서보 유압프레스의 국산화 개발 사례라고 하겠다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.823-824
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• 2013

• Journal of the Korean Society for Precision Engineering
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• v.24 no.2 s.191
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• pp.86-94
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• 2007

In this paper, a dual stage servo mechanism has been developed for image tracking system to improve control performances such as small rise time, small overshoot, small settling time, small stabilization error etc. A secondary stage, a platform, actuated by a pair of electro-magnets is mounted on a conventional elevation gimbal. In this mechanism, the gimbal provides large range but slow motion and the platform provides small range but fast positioning. A sliding mode control is applied to the platform positioning to attain robust performances and stability in the presence of the disturbance related to dynamic coupling of the gimbal and the platform. Results from experiments illustrate that the suggested dual stage mechanism controlled by the sliding mode control is effective in improving responses and attenuating the disturbance response related with dynamic coupling.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.2
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• pp.206-215
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• 2013

In this paper, a synchronization control technique of dual-servo motor driven press system is proposed. An independent cascade PID control technique has been applied to the conventional press system for advancement of control stability. However, it is not easy to reduce synchronous error using the independent cascade PID control technique when some different load disturbances are involved in each motor. The eccentric error of the slide caused by the problem degrade the control performance of the BDC(Bottom Dead Center). In order to achieve reduction of the synchronous error between two servo motors and accurate position control simultaneously, a new control scheme comprised with cascade PID control loop and cross-coupling loop is proposed. In simulation using Matlab SIMULINK, the AC servo system is designed. The control performance of proposed technique is compared with conventional control technique to the model of AC servo system. Also, the sub-scale model of dual-servo motor driven press system which can replicate the slide motion is constructed for experimental verification for the performance of the proposed control technique. The cross-coupling control technique reveals more precise and stable performances in the position and synchronization controls.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.45-46
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• 2006

In this paper, a dual stage servo mechanism has been developed for image tracking system to improve transient control performances such as small rise time, small overshoot, small settling time, etc. A secondary stage, a platform, actuated by a pair of electro-magnets is mounted on a conventional elevation gimbal. In this mechanism, the gimbal provides large range but slow motion and the platform provides small range but fast positioning. A sliding mode control is applied to the platform positioning to attain robust performances and stability in the presence of the disturbance related to dynamic coupling of the gimbal and the platform. Results from experiments illustrate that the suggested dual stage mechanism controlled by the sliding mode control is effective in improving transient responses and attenuating the disturbance related with dynamic coupling.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1871-1874
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• 2005

The direct write FIB technology has several advantages over contemporary micro-machining technology, including better feature resolution with low lateral scattering and capability of maskless fabrication. Therefore, the application of FIB technology in micro fabrication has become increasingly popular. In recent model of FIB, however the feeding system has been a very coarse resolution of about a few ${\mu}m$. Our research is the development of nano stage of 200mm strokes and 10nm resolutions. Also, this stage should be effectively operating in ultra high vacuum of about $1x10^{-7}$ torr. This paper presents the discussion and results of CAE of the 2 axes stages. we have estimated the stable static and dynamic characteristics for dual servo system. Therefore the 2 axes stages developed and future work are introduced at the end of the paper.