• Title/Summary/Keyword: 두꺼운 복합재

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A Study on the Proper Resin Film Thickness in RFI Process (RFI 공정시 적정 수지필름 두께에 관한 연구)

  • Yoon, S.H.;Lee, J.W.;Kim, J.S.;Kim, W.D.;Um, M.K.
    • Composites Research
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    • v.31 no.1
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    • pp.23-29
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    • 2018
  • The RFI process can be applied to very thick structures without limiting the resin viscosity. When the proper thickness of the resin film cannot be set, the resin film creates either the non-impregnated section or the excessive resin contents and this leads to the deterioration of mechanical properties. Therefore, this study proposed a method for setting the resin film thickness in the RFI process. The fiber compaction behavior test was proposed by setting the proper resin film thickness and the properties of composites were evaluated through short beam shear strength test, compression test and porosity measurement to verify the proposed method. The evaluation of physical properties of composites was conducted and an appropriate level of resin film thickness was found based on the results of fiber compaction behavior test.

Test Method on Interlaminar Tensile Properties of Carbon Fabric Reinforced Phenolic Composites (카본-페놀 직물복합재료의 층간인장물성 측정기법)

  • Lee Ji-Hyung;Kim Hyoung-Geun;Lee Hyung-Sik;Park Young-Che;Ju Se-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.81-85
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    • 2006
  • Through-the-thickness properties of thick-walled cylindrical composites are required to determine structural performances because interlaminar tensile stress is primarily responsible for structural failure of the composites during their curing process. It is necessary for evaluating the tensile properties to find individual test methods to find appropriate methods because there are no recognised international standards(test methods and test specifications) available for generating reliable tensile properties in the direction. This paper has performed an experimental Study to measure that properties of carbon fabric/phenolic composites are produced by domestic company. Several test methods using an aluminum specimen were compared and evaluated. The best method, found out, was adopted to measure transverse through-the-thickness properties of composite materials. The results show that strain trends on four faces of composite specimen are the same.

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Test Method on Interlaminar Tensile Properties of Carbon fabric Reinforced Phenolic Composites (카본-페놀 직물복합재료의 층간인장물성 측정기법)

  • Lee, Ji-Hyung;Kim, Hyoung-Geun;Lee, Hyung-Sik
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.3
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    • pp.48-52
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    • 2006
  • Through-the-thickness properties of thick-walled cylindrical composites are required to determine structural performances because interlaminar tensile stress is primarily responsible for structural failure of the composites during their curing process. It is necessary for evaluating the tensile properties to find individual test methods to find appropriate methods because there are no recognised international standards(test methods and test specifications) available for generating reliable tensile properties in the direction. This paper has performed an experimental study to measure that properties of carbon fabric/phenolic composites which are produced by domestic company. Several test methods using an aluminum specimen were compared and evaluated. The best test method to measure transverse through-the-thickness properties of composite materials was developed by the experimental results that strain trends on all faces of composite specimen are the same.

An Experimental Study on the Fracture Toughness of Seawater-absorbed Thick Carbon/epoxy Composite in the Hydrostatic Pressure Environment (해수흡수된 두께가 두꺼운 카본/에폭시 복합재의 정수압 증가에 따른 파괴인성에 대한 실험적 연구)

  • Ha Sung-Rok;Rhee Kyong-Yop
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.18 no.1
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    • pp.15-20
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    • 2006
  • It is well-known that the corrosive behavior of PMC (polymer matrix composite) structure is much better than the metal structure in the marine environment. The understanding of fracture behavior of PMC in the deep-sea environment is essential to expand its use in the marine industry. For a present study, fracture tests have been performed under low different pressure levels such as 0.1 MPa, 100 MPa, 200 MPa, and 270 MPa using the seawater-absorbed carbon/epoxy composite samples. Fracture toughness was determined from the work factor approach as a function of hydrostatic pressure. It was found that fracture behavior was a linear elastic far all pressure levels. The fracture toughness increased with increasing pressure.

A Study on the Compressive Properties of Seawater-absorbed Carbon-Epoxy Composites - Hydrostatic Pressure Effect (해수가 흡수된 Carbon-Epoxy 적층복합재의 압축특성에 대한 연구- 정수압력 영향)

  • Lee Ji Hoon;Rhee Kyong Yop;Kim Hyun ju
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.16 no.4
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    • pp.191-195
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    • 2004
  • This study investigated the effect of deep-sea environment on the compressive characteristics of polymer matrix composite. The specimens used in the experiment were thick Carbon-Epoxy composites that were made from Carbon-Epoxy prepregs. The specimens were immersed into seawater for thirteen months. The seawater content at saturation was about 1.2% of the specimen weight. The hydrostatic pressures applied were 0.1 MPa, 100 MPa, 200 MPa, and 270 MPa. It was found that the compressive elastic modulus increased about 10% as the hydrostatic pressure increased from 0.1 MPa to 200 MPa. The modulus increased additional 2.3% as the pressure increased to 270 MPa. It was also found that compressive fracture strength and compressive fracture strain increased with pressure in a linear behavior. Compressive fracture strength increased 28% and compressive fracture strain increased 8.5% as the hydrostatic pressure increased from 0.1 MPa to 270 MPa.

A Study of the Pressure Effect on the Compressive Fracture Toughness of Quasi-Isotropic Composites (준등방성 적충복합재에 있어 압력이 압축 파괴인성에 미치는 영향에 대한 연구)

  • 이경엽;곽대순;김상녕;이중희
    • Composites Research
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    • v.14 no.3
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    • pp.51-56
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    • 2001
  • It is known that the elastic modulus, maximum stress, and maximum strain of fiber-reinforced polymer composites are affected by high pressure. Fracture behavior is also known to be affected by high pressure. In this work, the pressure effect on the compressive fracture toughness of thick quasi-isotropic composites was investigated. Dog-bone type specimens of stacking sequence, [0$^{\circ}$/$\pm$45$^{\circ}$/90$^{\circ}$]$_{11s}$ were used. Compressive fracture tests were conducted under four pressure levels. The pressure levels applied were 0.1 MPa, 100 MPa, 200 MPa, and 300 MPa. Fracture toughness for each pressure level was determined from the compliance method. The results show that the compressive fracture toughness increases with increasing pressure. Specifically, fracture toughness increases 44% as the pressure increases from 0.1 MPa to 300 MPa.

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Low-velocity Impact Damage of a Thick Pressure vessel (복합재료 만든 두꺼운 압력용기의 저속충격에 관한 연구)

  • 김형원
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.92-97
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    • 2000
  • Low-velocity impact damage of a thick pressure vessel by composite materials was studied using the modified Herzian contact radius theory. Impactors of various masses and various tup shapes were dropped freely in the range of 20m to 200mm height. With acceleration gage and strain gage installed on the impactor, impact force and acceleration and Contact radius were measured. After a test, the samples were radiographed to scan the state of damage. Compared with hemispherical tup of 12.7mm diameter, the contact radius of hemispherical tup of 25.4mm diameter was bigger. And the experimental data and the theoretical data was different due to the mechanical properties difference. The acceleration value was changed linearly according to the height.

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An Optimum Design of Sandwich Panel at Fixed Edges (고정지지된 Sandwich Panel의 최적설계에 관한 연구)

  • K.S. Kim;I.T. Kim;Y.Y. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.2
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    • pp.115-122
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    • 1992
  • A sandwich element is a special Hybrid structural form of the composite construction, which is consisted of three main parts : thin, stiff and relatively high density faces separated by a thick, light, and weaker core material. In a sandwich construction, the shear deformation of the faces. Therefore, in the calculation of the bending stiffness, the shear effect should be included. In this paper, the minimum weight is selected as an object function, as the weight critical structures are usually composed of these kind of construction. To obtain the minimum weight of sandwich panel, the principle of minimum potential energy is used and as for the design constraints, the allowable bending stress of face material, the allowable shear stress of core material, the allowable value of panel deflection and the wrinkling stress of faces are adopted, as well as the different boundary conditions. For the engineering purpose of sandwich panel design, the results are tabulated, which are calculated by using the nonlinear optimization technique SUMT.

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Buckling Behavior of Sandwich Composite Columns by Varying Hole Size and Hole Position (원공 크기 및 원공 위치에 따른 샌드위치 복합재 기둥의 좌굴 거동)

  • Lee, Sang-Jin;Yoon, Sung-Ho
    • Composites Research
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    • v.25 no.1
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    • pp.19-25
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    • 2012
  • The study investigated the buckling behavior of sandwich composite columns with different hole sizes and hole positions when they were applied to a compressive load. The columns consisted of 1.7mm thick faces of glass fabric/epoxy and 23mm, 37mm, 48mm, and 61mm thick cores of urethane-foam. Different hole sizes with the diameter of 25mm and 38mm were considered in this experiment. To evaluate the effect of hole position on the buckling behavior, we considered three types of hole position: 25mm diameter hole located at the center, 25mm diameter hole at 1/4 position from the center to the end of the column, and 25mm diameter hole at 1/2 position from the center to the end of the column. According to the results, buckling and maximum loads of the column having 25mm diameter hole were lower by 10% compared to those of the column without hole, whereas the loads for the column having 38mm diameter hole were 30% less than those of the column without hole. Hole position appeared to have no effect on buckling and maximum loads. Major failure modes were observed as follows: the core shear failure for the thin columns having 23mm and 37mm thick cores, and the face-core debonding for the thick columns having 48mm and 61mm thick cores.

Measurement Method of Residual Stresses in Thick Composite Cylinders (두꺼운 복합재 원통의 잔류응력 측정방법)

  • Kim, Jong-Woon;Park, Dong-Chang;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.245-248
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    • 2005
  • During manufacturing thick composite cylinders, large thermal residual stresses are developed and induce catastrophic interlaminar failures. Since the residual stresses are dependent on many process parameters, such as temperature distribution during cure, cure shrinkage, winding tension, and migration of fibers, calculation of the residual stresses is very difficult. Therefore a radial-cut method have been used to measure the residual stresses in the composite cylinders. But the conventional radial-cut method needs to know numerous material properties which are not only troublesome to obtain but also vary with change of fiber arrangement during consolidation. In this paper, a new radial-cut method with cut-cylinder-bending test was proposed and the measured residual stresses were compared with calculated thermal residual stresses. It was found that the new radial-cut method which does not need to know any of material properties gave better estimation of residual stresses regardless of radial variation of material properties. Additionally, interlaminar tensile strength could be obtained by the cut-cylinder-bending test.

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