• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1996.04a
• /
• pp.641-645
• /
• 1996

Ball screws are used in the feeding system for transmission of driving force. The friction effect between bed and table, which can affect in accuracyin one dimension feeding and describe the dynamic feeding error, could be simplified as a specific model through experiments. The experiments for dynamic feeding errors were performed om tje NC lathe eith a ball screw. The errors in feeding were measured with respect to the variances of feed, spindle speed and motor current for feeding. A rotary encoder and a current sensor were installed with NC lathe.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1995.04b
• /
• pp.131-136
• /
• 1995

최근 기계가공이 CAD/CAM화되고 가공기술이 고정밀화, 고능률화 되어감에 따라 절삭공정에 대한 정확한 모델이 필요하다. 절삭공정에서 공작물의 정밀도나 가공능률에가장 큰 영향을 미치는 것이 절삭력과 표면거칠기로서 이의 해석을 위해서 절삭력 모델과 표면거칠기 모델이 사용되고 있다. 본 연구에서는 정면밀링가공에서 인서 트 초기오차와 날의 형상을 고려하여보다 쉬운 표면조도 모델을 세우고, 절삭과정을 진동계로 모델링하여 3차 원 동적 표면형상을 예측하고자 한다. 도한 본 모델을 이용하여 정면밀링작업에서 최적의 절삭조건을 찾고자 한다. 밀링가공에서 표면조도는 날딩 이송과 함께 인서트 초기위치오차에 의하여크게 좌우 되기 때문에 최적 의 이송을 찾아서 알맞은 표면조도를 얻고 절삭효율을 높이기는 힘들다. 따라서 본 연구에서 개발한 표면조도 모델을 이용하여 최적의 이송을 찾아서 목적에 합당한 표면조도를 얻고, 또한 절삭효율도 높일 수 있는 방법을 제시하고자 한다.

• Journal of Navigation and Port Research
• /
• v.31 no.1 s.117
• /
• pp.55-64
• /
• 2007

In general mechanical servo systems, friction deteriorates the performance of controllers by its nonlinear characteristics. Especially, friction phenomenon causes steady-state tracking errors and limit cycles in position and velocity control systems, even though gains of controllers are tuned well in linear system model. Even if sensor is used higher accuracy level, it is difficult to improve tracking performance of the position to the same level with a general control method such as PID type. Therefore, many friction models were proposed and compensation methods have been researched actively. In this paper, we consider that the variation of mover's mass is various by loading and unloading. The normal force variation occurs by it and other parameters. Therefore, the proposed control system is composed of main position controller and a friction compensator. A parameter estimator for a nonlinear friction model is designed by adaptive control law and adaptive backstepping control method.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.12 no.2
• /
• pp.206-214
• /
• 1988

To improve the surface waviness in the peripheral milling, the feedrate is controlled so that the cutting force measured in the normal direction to the workpiece is constant. A discrete time first order model between the feedrate and the tool deflection is derived for the control. It has been shown by the analysis that the tool deflection is directly related to the feedrate and largely affects the surface waviness during cutting. The experimental results shown that the surface waviness is drastically improved by the proposed methods.

• Journal of the Korean Society for Precision Engineering
• /
• v.31 no.5
• /
• pp.423-430
• /
• 2014

In this study, the five-DOF motion at ultra-precision linear stage under static and dynamic conditions are evaluated through the extending application of ISO 230-2. As the performance factors, the bi-directional accuracy and repeatability of the five-DOF motion are quantitatively evaluated with the measurement uncertainties which are determined using the standard uncertainty of equipment used in experiment. The motion under static condition are analyzed using geometric errors. The five geometric errors except the linear displacement error are measured using optimal measurement system which is designed to enhance the standard uncertainty of geometric errors. In addition, the motion under dynamic conditions are analyzed with respect to the conditions with different feed rate of the stage. The experimental results shows that the feed rate of stage has a significant effect on straightness motions.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.9 no.5
• /
• pp.590-597
• /
• 1985

A recursive geometric adaptive control method to compensate for machining straightness error in the finished surface due to tool deflection and guideway error generated by end milling process is developed. The relationship between the tool deflection and the feedrate is modeled by a modified Taylor's tool life equation. Without a priori knowledge on the variations off cutting parameters, time varying parameters are then estimated by an exponentially windowed recursive least squares method with only post-process measurements of the straightness error. The location error is controlled by shifting the milling bed in the direction perpendicular to the finished surface and adding a certain amount of feedrate with respect to the tool deflection model before cutting. The waviness error is compensated by adjusting the feedrate during machining. Experimental results show that location error is controlled within a range of fixturing error of the bed on the guideway and that about 60% reduction in the waviness error can be achieved within a few steps of parameter adaption under wide operating ranges of cutting conditions even if the parameters do not converge to fixed values.